Maritime structures, such as offshore support vessels and floating wind turbines, face time-varying loads from environmental elements like wind and waves, as well as operational loads from machinery. This exposure leads to fatigue, a progressive cracking process triggered by cycl
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Maritime structures, such as offshore support vessels and floating wind turbines, face time-varying loads from environmental elements like wind and waves, as well as operational loads from machinery. This exposure leads to fatigue, a progressive cracking process triggered by cyclic loading, which is a significant concern for structural integrity. Fatigue cracks often originate at stress concentration points, which can occur at different scales due to material defects and structural features. In steel structures, welded joints are particularly vulnerable due to their stress-concentrated geometry, making fatigue analysis crucial for their longevity.
Fatigue in maritime structures is inherently multiaxial due to various external loads and complex structural responses, involving mode-I, mode-II and mode-III loading. In typical maritime applications, mode-I induced damage is inherently governing, but multiaxial loads from torsional moments and out-of-plane forces can also impact fatigue life. Modelling these multiaxial loads accurately is necessary to predict fatigue life in welded joints, which experience both fatigue initiation and crack growth phases.
Fatigue life modelling involves assessing both intact and cracked geometries. For welded joints, fatigue life is typically crack-growth dominated due to inherent defects from welding. Linear elastic models, such as Basquin’s equation, often relate stress to fatigue life, showing a log-log linear relationship. Mode-I and mode-III loading modes differ in their strength and mechanism contributions, which can vary based on whether the load cycles are proportional or non-proportional.
The research focuses on a systematic approach for multiaxial fatigue analysis of arc-welded joints in steel maritime structures. The goal is to develop an accurate, reliable, and simple methodology for assessing fatigue life. This includes selecting appropriate fatigue criteria and developing robust cycle-counting techniques for handling non-proportional multiaxial loads. A von Mises stress-based failure criterion is used, supported by a mode-dependent shear strength coefficient to improve the accuracy of fatigue predictions. Literature-derived coefficients help capture the distinct behaviour of mode-I and mode-III contributions.
To evaluate mode-III response characteristics, new formulations for weld toe notch stress distributions were developed. A linear damage accumulation model offers simplicity in life estimation, while semi-analytical methods improve prediction accuracy. Both intact and cracked geometry parameters show reliable life estimates, though each brings specific strengths – the former for averaging capability and the latter for detailed physics of fatigue.
Fatigue resistance data available in the literature were used to create a general S-N design curve for typical weld quality. For high-quality welds, new fatigue tests conducted using a specially designed hexapod platform revealed higher resistance than standard predictions. This high-capacity, six-degree-of-freedom testing apparatus allows rigorous multiaxial fatigue assessments, filling gaps in non-proportional load data and providing a foundation for improved life predictions.
Ultimately, by combining theoretical modelling, experimental data, and novel testing methods, this research advances multiaxial fatigue assessment in maritime steel structures, with findings that emphasize the critical need for mode-specific contributions and the potential benefits of enhanced testing for accurate fatigue life predictions.@en