Rebar-reinforced coarse aggregate ultra-high-performance concrete (R-CA-UHPC) has been used in the construction of new structures and strengthening of deteriorated aged infrastructures, and it inevitably sustains tension. To study the tensile behavior of R-CA-UHPC members, axial tensile tests for dog-bone-shaped specimens were designed and conducted. The investigated variables included reinforcement ratio in terms of rebar quantity/diameter, and concrete type (CA-UHPC vs. normal concrete). The test results showed that the improved rebar/CA-UHPC bond property prevents the emergence of splitting cracks, but intensifies the crack localization for CA-UHPC and strain concentration for rebar after yielding. Moreover, the restrained effect of rebar on free shrinkage of CA-UHPC leads to a decrease in the first cracking strength for R-CA-UHPC members. Based on the established development functions of elastic modulus, autogenous shrinkage, and tensile creep for CA-UHPC, the restrained effect was quantified according to Dischinger's-differential-equation-based theoretical analysis. Finally, the models to predict the first cracking stresses/strains and the yielding loads of the R-CA-UHPC members were developed and validated.@en

This study employs a lattice fracture model to simulate static and fatigue fracture behaviour of Interfacial Transition Zone (ITZ) at microscale and mortar at mesoscale. The heterogeneous microstructure of ITZ and mesostructure of mortar are explicitly considered in the models. The initial step involves calibrating and validating the microscopic model of the ITZ through micro-cantilever bending tests. Subsequently, this validated ITZ model serves as a constitutive law to simulate the fracture behavior of mortar at the mesoscale using an uncoupled upscaling method. The influence of microstructural features, such as w/c ratio and microscopic roughness, on the fracture behaviour of ITZ is investigated. Moreover, the effect of ITZ properties and stress level on the fracture performance and fatigue damage evolution of mortar is also studied. The simulation results for both the ITZ and mortar demonstrate good agreement with experimental results. The proposed two models provide insights into the fracture mechanisms and fatigue damage evolution in cementitious materials subjected to static and cyclic loadings.

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Carbonation of alkali-activated slag (AAS) materials has been primarily concerned in atmospheres with gaseous CO₂. This study, by contrast, highlights that AAS pastes would also be carbonated under tap water immersion. Calcite is the main CO₂-bear phase in both sodium hydroxide- and sodium silicate-activated AAS pastes, and the paste pre-cured for a longer curing period shows more severe carbonation. Additionally, calcium carbonate can densify the deteriorated microstructure of sodium hydroxide-activated paste caused by long-term leaching. The indentation modulus of pastes subjected to tap water immersion is higher than those under deionized water immersion. The uptake of CO₃^2- by hydrotalcite (Ht) and gels is also detected, resulting in the formation of Ht-CO₃ and decalcification of gels. Due to the synergistic effect of leaching and carbonation, a characteristic layered distribution of pastes close to the exposure front is observed, comprising the carbonated layer, transitional (carbonated + leached) layer, and leached layer, progressing from the outermost to the inner regions. Eventually, the kinetics of underwater carbonation, as well as the discrepancy between dry and underwater carbonation, is revealed.

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Early-age cracking risk induced by autogenous deformation is high for cementitious materials of low water-binder ratios. The autogenous deformation, viscoelastic properties, and stress evolution are three important factors for understanding and quantifying the early-age cracking risk. This paper systematically reviewed the experimental and modelling techniques of the three factors. It is found that the Temperature Stress Testing Machine is a unified experimental method for all these three factors, with a strain-controlled mode for stress evolution, hourly-repeated loading scheme for viscoelastic properties, and free condition for autogenous deformation. Such unified method provides basis for developing various models. By coupling a hydration model for volume fractions of hydrates, a homogenization model for upscaling of viscoelastic properties, and capillary pressure theory for self-desiccation shrinkage, a unified model directly mapping the mix design to the early-age stress can be constructed, which can help optimize the mix design to reduce the early-age cracking risk.

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Monitoring of gradual increase in elastic modulus of concrete over time is crucial for designing structures exposed to early age loading and predicting long-term deformations, such as creep. Two primary methods are used to assess elastic modulus: the static method, involving compression tests, and the dynamic method, utilizing approaches like EMM-ARM (E-modulus Measurement through Ambient Response Method), impact-echo, and ultrasonic approach. The static method, although destructive, yields the static or secant modulus, directly applicable for structural design. However, it cannot be utilized to track changes in elastic modulus within the existing structure caused by factors such as hydration, freeze-thaw, or chemical attack. In contrast, the non-destructive dynamic method can monitor these changes in the existing structure. Yet, the elastic modulus obtained through this method, known as the dynamic elastic modulus, represents the initial tangent modulus and is generally higher than the static modulus. To estimate the static elastic modulus through the non-destructive ultrasonic approach, we propose a new signal processing technique using direct wave interferometry (DWI) in this study. To validate the elastic modulus estimated through this technique, embeddable ultrasonic sensors are installed in the specimen within the temperature stress testing machine (TSTM). The experimental results show that the elastic modulus derived from the newly proposed DWI-based ultrasonic approach consistently provides more accurate estimates of the static elastic modulus compared to the UPV-based dynamic elastic modulus. The relative errors between the DWI-based and compression test-based elastic moduli on 7-day is 2.6 %. This approach also enables the tracking of static elastic modulus changes due to freeze-thaw cycles or chemical attacks.

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Since the introduction of cementitious materials, shrinkage-induced earlyage cracking (EAC) has emerged as a significant issue that negatively influences the function, durability, and aesthetics of concrete structures like dams, tunnels, and underground garages. This thesis aims to develop new experimental and modelling techniques that help resolve this longlasting issue, with a particular emphasis on the EAC induced by AD (AD). Unlike the thermal and drying deformation which are induced by heat and moisture transport, respectively, the AD is an intrinsic behavior caused by the self-desiccation of the hydration of cementitious materials. The ADinduced EAC risk is especially high when it comes to modern (or future) cementitious materials, such as high-performance concrete, ultra-highperformance concrete, and alkali-activated slag concrete.@en

Temperature Stress Testing Machine (TSTM) is a universal testing tool for many properties relevant to early-age cracking of cementitious materials. However, the complexity of TSTMs require heavy lab work and thus hinders a more thorough parametric study on a range of cementitious materials. This study presents the development and validation of a Mini-TSTM for efficiently testing the autogenous deformation (AD), viscoelastic properties, and their combined results, the early-age stress (EAS). The setup was validated through systematic tests of EAS, AD, elastic modulus, and creep. Besides, the heating/cooling capability of the setup was examined by tests of coefficient of thermal expansion by temperature cycles. The results of EAS correspond well to that of AD, which qualitatively validates the developed setup. To quantitatively validate the setup, a classical viscoelastic model was built, based on the scenario of a 1-D uniaxial restraint test, to predict the EAS results with the tested AD, elastic modulus, and creep of the same cementitious material as the input. The predicted EAS matched the testing results of Mini-TSTM with good accuracy in 6 different cases. The viscoelastic model also provided quantitative explanations for why variations in early AD do not influence the EAS results. The testing and modelling results together validate the developed Mini-TSTM setup as an efficient tool for studying early-age cracking of cementitious materials. At the end, the potential limitations of the Mini-TSTM are discussed and its applicability for concrete with aggregate size up to 22 mm is demonstrated.

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This study presents comprehensive numerical modeling methods for simulating early-age stress (EAS) relaxation in cementitious materials, based on the autogenous deformation (AD), elastic modulus, creep, and stress continuously tested by a mini temperature stress testing machine (Mini-TSTM) and a mini AD testing machine from a very early age (i.e., from a few hours to a week). Four methods for converting creep compliance to relaxation modulus were discussed in detail and used for the one-dimensional (1D) and three-dimensional (3D) simulation of stress evolution in the Mini-TSTM test. Furthermore, virtual creep and relaxation tests were conducted using an exponential algorithm with either the Kelvin or Maxwell chains to show their applicability in simulating the viscoelastic behavior of early-age cementitious materials. The results showed that the exponential algorithm with the Maxwell chain using an exponential conversion function from creep to relaxation obtains good prediction accuracy of EAS in 3D analysis. The numerical solutions of the Volterra integral of creep compliance can lead to a negative relaxation modulus, thus introducing stress calculation errors in both 1D and 3D analysis.

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Vascular self-healing concrete (SHC) has great potential to mitigate the environmental impact of the construction industry by increasing the durability of structures. Designing concrete with high initial mechanical properties by searching a specific arrangement of vascular structure is of great importance. Herein, an automatic optimization method is proposed to arrange vascular configuration for minimizing the adverse influence of vascular system through a reinforcement learning (RL) approach. A case study is carried out to optimize a concrete beam with 3 pores (representing a vascular network) positioned in the beam midspan within a design space of 40 possibilities. The optimization is performed by the interaction between RL agent and Abaqus simulation environment with the change of target properties as a reward signal. The results illustrates that the RL approach is able to automatically enhance the vascular arrangement of SHC given the fact that the 3-pore structures that have the maximum target mechanical property (i.e., peak load or fracture energy) are accessed for all of the independent runs. The RL optimization method is capable of identifying the structure with high fracture energy in the new optimization task for 4-pore concrete structure.

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This paper presents a comprehensive investigation on the positive potential of steel slag (SS) to mitigate the autogenous shrinkage of alkali-activated slag (AAS) while maintaining a reasonably high strength. Changes of the physicochemical properties of AAS with the addition of SS were examined in terms of hydration heat, autogenous shrinkage, chemical shrinkage, internal relative humidity (RH) and mechanical behaviors. The microstructure of AAS-SS systems was characterized using X-ray diffraction, thermogravimetric analysis and nitrogen adsorption techniques. The shrinkage mechanism and quantification approach of the AAS-SS systems were discussed, in addition to a sustainability assessment. The results indicate that the 7-day autogenous shrinkage of AAS paste was decreased by 16 %, 35 % and 42 % when SS was incorporated by 15 %, 30 % and 45 % respectively, owing to the obviously slower hydration and higher internal RH at the early age. Meanwhile, the inclusion of SS substantially mitigates the chemical shrinkage and reduces the pores below 50 nm, thereby significantly decreasing the capillary pressure associated with smaller water-filled pore sizes. Substitutions of blast furnace slag by up to 45 % SS enable to reduce CO2 emissions by 18.4 kg/m3 and decrease autogenous shrinkage by 42 % without obvious compromise in the loss of elastic modulus and compressive strength.@en

Auxetic cementitious cellular composites (ACCCs) exhibit desirable mechanical properties (e.g., high fracture resistance and energy dissipation), due to their unique deformation characteristics. In this study, a new type of cementitious auxetic material, referred to as peanut shaped ACCC, has been designed and subsequently architected using additive manufacturing techniques. Two peanut shaped ACCCs specimens with different pseudo-minor axes have been tested under uniaxial compression with Digital Image Correlation (DIC) to assess their compressive behavior, peak strength, Poisson's ratio, and energy dissipation capacity. Additionally, cyclic tests were conducted to investigate their compressive resilience properties, further elucidated through microstructural analysis using a digital optical microscope. The mechanical test results were also compared with those of previously developed elliptical-shaped ACCCs. Furthermore, a numerical model was used to simulate the mechanical behavior of peanut shaped ACCCs under uniaxial compression, and showed a good agreement with the experimental data. The auxetic behavior observed in peanut shaped ACCCs arises from the rotation of sections facilitated by fiber bridging at the ligament of adjacent holes within the cementitious unit cell. In comparison to elliptical-shaped ACCCs, peanut shaped ACCCs can exhibit a slightly more negative Poisson's ratio and mitigate stress concentration. The reduction of stress concentration enables peanut shaped ACCCs to dissipate substantial energy, showcasing enhanced ductility and toughness. In cyclic tests, peanut shaped ACCCs exhibit superior recoverable deformation elasticity, attributed to robust fiber bridging capacity. The exceptional mechanical properties exhibited by peanut shaped ACCCs offer a scalable solution for developing energy-absorbent and multifunctional cementitious materials for smart infrastructure.

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The properties of the interfacial transition zone (ITZ) between microfiber and cement-based matrix are of primary significance for the overall behavior of strain hardening cementitious composites (SHCCs). However, due to the relatively small diameter of polymeric microfibers (e.g., PVA fiber), it is technically difficult to obtain quantitative and representative information of the properties of the ITZ. In the current study, a new method that is able to quantitatively characterize the microstructural features of the ITZ surrounding a well-aligned microfiber was reported. With the method, the porosity gradients within the ITZs between PVA fiber and cement paste matrices with different water to cement (w/c) ratios were determined. The results show that the matrix surrounding a microfiber were more porous than the bulk matrix. The thickness of this porous region can extend up to 100 microns away from the fiber surface even at a relatively low water to cement ratio (w/c = 0.3). It is thus believed that the method could facilitate the investigation and modification of fiber/matrix bond properties and also contribute to the development of SHCC with superior properties.

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Limestone-calcined clay-cement (LC3), as one of the most promising sustainable cements, has been under development over the past decade. However, many uncertainties remain regarding its rheological behaviors, such as the metakaolin content of calcined clay. This study aims to investigate the effect of increasing the content of fine-grained metakaolin in calcined clay on the rheology of LC3 pastes. Rheological behaviors and early-age hydration of studied mixtures were characterized using flow curve, constant shear rate, small amplitude oscillatory shear and isothermal calorimetry tests. Results show that increasing the content of fine-grained metakaolin decreased flowability but promoted structural build-up and early-age hydration. These phenomena can be attributed to the decrease of mean interparticle distance caused by the increased amount of fine-grained metakaolin, which may enhance colloidal interactions, C-S-H nucleation and direct contact between particles. Overall, modifying the fine-grained metakaolin content is a feasible approach to control the rheology of LC3 pastes.

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We propose a new numerical method to analyze the early-age creep of 3D printed segments with the consideration of stress history. The integral creep strain evaluation formula is first expressed in a summation form using superposition principle. The experimentally derived creep compliance surface is then employed to calculate the creep strain in the lattice model with a combination of stored stress history. These strains are then converted into element forces and applied to the analyzed object. The entire numerical analysis consists of a sequence of linear analyses, and the viscosity is modelled using imposed local forces. The model is based on the incremental algorithm and one of the main advantages is the straightforward implementation of stress history consideration. The creep test with incremental compressive loading is utilized to validate this model. The modelling results are in good agreement with experimental data, demonstrating the feasibility of the lattice model in early-age creep analysis under incremental compressive loading. To understand the impact of early-age creep on structural viscoelastic deformation during the printing process, additional analyses of a printed segment are carried out. These simulation results highlight the need to consider creep for accurate prediction of viscoelastic deformation during the printing process.

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In this study, an experimental setup to characterize the early-age creep of 3D printable mortar was proposed. The testing protocol comprises quasi-static compressive loading-unloading cycles, with 180-s holding periods in between. An analytical model based on a double power law was used to predict creep compliance with hardening time and loading duration as inputs. Subsequently, this analytical model was validated by comparison to uniaxial compression tests in which loading is increased incrementally, i.e., in steps, showing a good quantitative agreement. Minor differences between the two results were noted, most notably at the beginning of the test. This is because the determination of creep compliance for 3D printable mortar at fresh stage depends on the load level. In the end, the volumetric strain of tested samples from uniaxial compressive test is used to explain why the compressive loading affects the creep deformation.

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This study investigates the microstructural changes of cement paste due to the inclusion of polymeric microfiber at different water-to-cement (w/c) ratios. A procedure to quantify the porosity of epoxy impregnated interfacial transition zone (ITZ) is also presented. Results show that the microstructures of the ITZ beneath and above a microfiber, with respect to the gravity direction, are largely different. Though the ITZ at both sides of the fiber are more porous than the bulk matrix, the porosity of the lower ITZ (i.e., the ITZ beneath a fiber) is significantly higher than the upper side (i.e., the ITZ above a fiber). This difference can be attributed to the combined effects of fiber on the initial packing of surrounding cement grains and on the settlement of the fresh mixture. The porosity gradients of the upper ITZs are found to be nearly identical for all the tested w/c ratios, while the porosity gradients of the lower ITZs become steeper when the w/c is higher. The lower side is also found to be the preferred location for the precipitation of calcium hydroxide crystals. Results of energy-dispersive X-ray spectroscopy (EDS) and nano-indentation analyses confirm that the chemical and mechanical properties of the ITZ are also asymmetric.

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Stress evolution of restrained concrete is directly related to early-age cracking (EAC) potential of concrete, which is a tricky problem that often happens in engineering practice. Due to the global objective of carbon reduction, Ground granulated blast furnace slag (GGBFS) concrete has become a more promising binder comparing with Ordinary Port-land Cement (OPC). Although GGBFS concrete produces less hydration heat which further prevents thermal shrinkage, the addition of GGBFS highly increases the autogenous shrinkage and thus increases EAC risk. This study presents experiments and numerical modelling of the early-age stress evolution of GGBFS concrete, considering the development of autogenous deformation and creep. Temperature Stress Testing Machine (TSTM) tests were conducted to obtain the autogenous deformation and stress evolution of restrained GGBFS concrete. By a self-defined material sub-routine based on the Rate-type creep law, the FEM model for simulating the stress evolution in TSTM tests was established. By characterizing the creep compliance function with a 13-units continuous Kelvin chain, forward modelling was firstly conducted to predict the stress development. Then inverse modelling was conducted by Bayesian Optimization to efficiently modify the arbitrary assumption of the codes on the aging creep. The major findings of this study are as follows: 1) the high autogenous expansion of GGBFS induces compressive stress at first hours, but its value is low because of high relaxation and low elastic modulus; 2) The codes highly underestimated the early-age creep of GGBFS concrete. They performed well in prediction of stress after 200 h, but showed significant gaps in predictions of early-age stress evolution; 3) The proposed inverse modelling method with Bayesian Optimization can efficiently adjust the aging terms which produced best modelling results. The adjusted creep compliance function of GGBFS showed a much faster aging speed at early ages than the one proposed by original codes.

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Large errors can be introduced in traditional acoustic emission (AE) source localization methods using extracted signal features such as arrival time difference. This issue is obvious in the case of irregular structural geometries, complex composite structure types or presence of cracks in wave travel paths. In this study, based on a novel deep learning algorithm called deep residual network (DRN), a structural health monitoring (SHM) strategy is proposed for AE source localization through classifying and recognizing the AE signals generated in different sub-regions of critical areas in structures. Hammer hits and pencil-leak break (PLB) tests were carried out on a steel-concrete composite slab specimen to register time-domain AE signals under multiple structural damage conditions. The obtained time-domain AE signals were then converted into time-frequency images as inputs for the proposed DRN architecture using the continuous wavelet transform (CWT). The DRNs were trained, validated and tested by AE signals generated from different source types at various damage states of the slab specimen. The proposed DRN architecture shows an effective potential for AE source localization. The results show that the DRN models pre-trained by the AE signals obtained in the undamaged specimen are able to accurately classify and identify the locations of different types of AE sources with 3–4.5 cm intervals even when multiple cracks with widths up to 4–6 mm are present in the wave travel paths. Moreover, the influence factors on the model performance are investigated, including structural damage conditions, sensor-to-source distances and AE sensor mounting positions; in accordance with the parametric analyses, recommendations are proposed for the engineering application of the proposed SHM strategy.

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This study aims to experimentally investigate the autogenous deformation and the stress evolution in restrained high-volume ground granulated blast furnace slag (GGBFS) concrete. The Temperature Stress Testing Machine (TSTM) and Autogenous Deformation Testing Machine (ADTM) were used to study the macro-scale autogenous deformation and stress evolution of high-volume GGBFS concrete with w/b ratios of 0.35, 0.42, and 0.50. The early-age cracking (EAC) risk (quantified by stress-strength ratio) and stress relaxation were analyzed extensively based on ADTM and TSTM results. Furthermore, Environmental Scanning Electron Microscopy (ESEM), X-ray Diffraction (XRD), and Mercury Intrusion Porosimetry (MIP) were conducted to explore the micro-scale origin of the autogenous deformation of high-volume GGBFS concrete, which supports the observations on the macroscale measurement of TSTM/ ADTM tests. This study finds that the ettringite formation in the first two days results in autogenous expansion, which can delay the appearance of tensile stress. The magnitude of autogenous expansion depends on the compatibility of ettringite content and pore size. The w/b ratio of 0.42 turns out to be optimal because it produces the highest amount of ettringite and results in the highest autogenous expansion. In comparison, the w/b ratio of 0.35 introduces significant autogenous shrinkage after the expansion peak and therefore corresponds to a high early-age cracking risk.

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Cementitious materials may exhibit significant creep at very early age. This is potentially important for concrete 3D printing, where the material is progressively loaded even before it sets. However, does creep actually affect the buildability of 3D printed concrete? Herein, the influence of early-age creep on the buildability of 3D printed concrete is studied numerically. Creep is considered using the “local-force method”, which was developed in our previous work. This 3D printing model be used to quantify the influence of early-age creep on typical failure modes, i.e., structural instability due to buckling and plastic collapse resulting from material yielding. The green strength and early-age creep experiments are conducted to characterize early-age visco-elastic-plastic behaviors. The model is then validated with the comparison to printing experiment about buildability quantification and failure mode prediction. Parametric analyses are subsequently performed to quantify the influence of early-age creep on various printing geometries in which different failure modes are dominant. The numerical results highlight the significance of initial printing time and material mix design for predicting the buildability of 3D printing of concrete. Finally, a discussion on how creep affects structural buildability is given from the perspective of localized damage and element strain.

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