The cracking of the pre-/post-casting UHPC joint in the steel-UHPC composite bridge deck system can lead to continuous tensile damage in the UHPC layer, reducing its ability to stiffen the steel deck. This study aims to clarify the cracking mechanism of the segmented-casting UHPC joint, and to provide design recommendations for cracking control. Axial tension tests on full-scale composite deck specimens were conducted, in which the influence of with and without joint, and varying reinforcement ratios on cracking response were identified. Moreover, the nonlinear numerical model for the composite deck, where the UHPC-UHPC interface was simulated in three methods, i.e. unbonded case, cohesive zone model (CZM), and perfectly bonded case, was developed and validated to simulate the crack initiation and propagation of the UHPC layer. Based on the validated numerical model incorporating CZM, improving the bond strength of CZM is more effective in controlling crack opening at the interface than increasing the failure displacement. Finally, optimized reinforcement arrangement and joint shape recommendations were provided to enhance construction convenience, minimize stress concentration, and limit crack opening.

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Rebar-reinforced coarse aggregate ultra-high-performance concrete (R-CA-UHPC) has been used in the construction of new structures and strengthening of deteriorated aged infrastructures, and it inevitably sustains tension. To study the tensile behavior of R-CA-UHPC members, axial tensile tests for dog-bone-shaped specimens were designed and conducted. The investigated variables included reinforcement ratio in terms of rebar quantity/diameter, and concrete type (CA-UHPC vs. normal concrete). The test results showed that the improved rebar/CA-UHPC bond property prevents the emergence of splitting cracks, but intensifies the crack localization for CA-UHPC and strain concentration for rebar after yielding. Moreover, the restrained effect of rebar on free shrinkage of CA-UHPC leads to a decrease in the first cracking strength for R-CA-UHPC members. Based on the established development functions of elastic modulus, autogenous shrinkage, and tensile creep for CA-UHPC, the restrained effect was quantified according to Dischinger's-differential-equation-based theoretical analysis. Finally, the models to predict the first cracking stresses/strains and the yielding loads of the R-CA-UHPC members were developed and validated.@en