A new route towards strong yet ductile metals via architecting heterogeneities in both structure and metastability is presented. Such heterogeneities are generated and manipulated in a standard stainless steel using a heterogeneous phase transformation (het-PT) strategy, in which focused laser patterning is applied to stimulate site-specific phase transformations. The het-PT processed steel contains periodically arranged stripes of strong martensite and ductile austenite with different grain sizes and metastability. The resulting structural heterogeneity leads to a desirable strain gradient and heterogeneous deformation-induced martensitic transformation during deformation, which effectively accommodate strain localization and enhance work hardening capability in the het-PT-processed steel. These unique features result in an enhanced balance between strength and ductility, outperforming both homogeneously ultrafine-grained and coarse-grained counterparts. The het-PT strategy is expected to be applicable to tailoring structural heterogeneity and metastability in other steels and metals.

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Over many decades, significant efforts have been made to improve the strength-elongation product of advanced high strength steels (AHSSs) by creating tailored multi-phase microstructures. Successive solid-state phase transformations for steels with a well selected chemical composition turned out to be the key instrument in the realisation of such microstructures. In this contribution, we first provide a brief review of the desired microstructures for Transformation-induced plasticity (TRIP), Carbide-free Bainitic (CFB), Quenching & Partitioning (Q&P) and Medium Manganese steels followed by comprehensive discussions on the phase transformations to be used in their creation. The implications for the steel composition to be selected are addressed too. As the presence of the right amount and type of metastable retained austenite (RA) is of crucial importance for the mechanical performance of these AHSSs, special attention is paid to the important role of successive solid-state phase transformations in creating the desired fraction and composition of RA by suitable element partitioning (in particular C and Mn). This critical partitioning not only takes place during final cooling (austenite decomposition) but also during the back transformation (austenite reversion) during reheating. This review aims to be more than just descriptive of the various findings, but to present them from a coherent thermodynamic / thermo-kinetic perspective, such that it provides the academic and industrial community with a rather complete conceptual and theoretical framework to accelerate the further development of this important class of steels. The detailed stepwise treatment makes the review relevant not only for experts but also metallurgists entering the field.

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For decades, grain boundary engineering has proven to be one of the most effective approaches for tailoring the mechanical properties of metallic materials, although there are limits to the fineness and types of microstructures achievable, due to the rapid increase in grain size once being exposed to thermal loads (low thermal stability of crystallographic boundaries). Here, we deploy a unique chemical boundary engineering (CBE) approach, augmenting the variety in available alloy design strategies, which enables us to create a material with an ultrafine hierarchically heterogeneous microstructure even after heating to high temperatures. When applied to plain steels with carbon content of only up to 0.2 weight %, this approach yields ultimate strength levels beyond 2.0 GPa in combination with good ductility (>20%). Although demonstrated here for plain carbon steels, the CBE design approach is, in principle, applicable also to other alloys.

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The interaction between moving α/γ interfaces and interphase precipitated (IPd) carbides during the austenite (γ) to ferrite (α) and the ferrite (α) to austenite (γ) transformation has been systematically investigated through cyclic phase transformation experiments for a 0.1C-1.5Mn alloy containing 0.1 wt% Niobium (Nb) and its Nb-free counterpart. Shifts in the critical reaction temperatures during continuous heating and cooling are observed, which are attributed to the pinning force (PF) originating from the IPd carbides present. By applying the Gibbs energy balance (GEB) model to analyze experimental results, the PF was derived to be about 15 J/mol for the α→γ transformation and about 5 J/mol for the γ→α transformation, respectively, both of which are quite small compared to chemical driving force of phase transformations. Moreover, various modified Zener pinning equations have also been used to predict the PF, and it was found that these values are comparable with those obtained from experiments, which suggests that the classical Zener theory still has promising potential for carbide-interface interaction analysis.

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Kinetics of the austenite (γ) to ferrite (α) transformation and the reverse ferrite (α) to austenite (γ) transformation in a series of Fe-X (X = Ni, Mn and Co) binary alloys has been experimentally and theoretically investigated. A transition from partitioning to partitionless transformation has been predicted to occur during both the γ→α and α→γ transformations by a so called Gibbs Energy Balance (GEB) model, in which the chemical driving force is assumed to be equal to the energy dissipation due to interface friction and diffusion of X inside the migrating interfaces. The transition temperature is found to depend on the kind of X and its concentration, which is in good agreement with experimental results. The intrinsic mobility of the α/γ interface has been derived from the kinetic curves of both the γ→α and α→γ transformations in the investigated alloys, and its value seems to be marginally affected by the transformation direction and alloying elements.

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The transition temperature between upper bainite and lower bainite is calculated with an extended Gibbs energy balance model, which is able to quantitatively describe the evolution of carbon supersaturation within bainitic ferrite sheaves during the entire thickening process. The nucleation rate of intra-lath cementite precipitation on a dislocation is calculated based on of the degree of carbon supersaturation. Upper bainite and lower bainite are thus distinguished by the effective nucleation density and therefore a numerical criterion can be set to define the transition. The model is applied to Fe-xC-1Mn/2Mn/1Mo ternary alloys. Results show that the transition temperature increases with bulk carbon content at lower carbon concentration but decreases in the higher carbon region. This prediction agrees very well with the experimental observations in Mn and Mo alloyed systems. Moreover, the highest transition temperature and the carbon content at which it occurs in the Fe-xC-2Mn system are in good agreement with reported experimental data. The inverse V shaped character of the carbon concentration-transition temperature curve indicates two opposite physical mechanisms operating at the same time. An analysis is carried out to provide an explanation.@en

In this work, the austenite-ferrite transformation in Fe-0.23C-1.86Mn alloy is studied by a 2-D model based on Gibbs-Energy-Balance considerations at the moving interface. Plate-lengthening, plate-thickening and isotropic growth are calculated. Growth with a plate-like morphology leads to the fastest reduction in Gibbs energy when the transformation takes place at 500°C and 600°C On the contrary, isotropic (i.e. spherical) growth is preferential at 650°C. The concept, stasis for thickening of single plate, is put forward. The conditions for the single bainitic sheaf stasis correspond nicely to the conditions for macroscopic stasis.@en