A new route towards strong yet ductile metals via architecting heterogeneities in both structure and metastability is presented. Such heterogeneities are generated and manipulated in a standard stainless steel using a heterogeneous phase transformation (het-PT) strategy, in which focused laser patterning is applied to stimulate site-specific phase transformations. The het-PT processed steel contains periodically arranged stripes of strong martensite and ductile austenite with different grain sizes and metastability. The resulting structural heterogeneity leads to a desirable strain gradient and heterogeneous deformation-induced martensitic transformation during deformation, which effectively accommodate strain localization and enhance work hardening capability in the het-PT-processed steel. These unique features result in an enhanced balance between strength and ductility, outperforming both homogeneously ultrafine-grained and coarse-grained counterparts. The het-PT strategy is expected to be applicable to tailoring structural heterogeneity and metastability in other steels and metals.

Steels with medium manganese (Mn) content (3∼12 wt-%) have emerged as a new alloy class and received considerable attention during the last decade. The microstructure and mechanical response of such alloys show significant differences from those of established steel grades, especially pertaining to the microstructural variety that can be tuned and the associated micromechanisms activated during deformation. The interplay and tuning opportunities between composition and the many microstructural features allow to trigger almost all known strengthening and strain-hardening mechanisms, enabling excellent strength-ductility synergy, at relatively lean alloy content. Previous investigations have revealed a high degree of microstructure and deformation complexity in such steels, but the underlying mechanisms are not adequately discussed and acknowledged. This encourages us to critically review and discuss these materials, focusing on the progress in fundamental research, with the aim to obtain better understanding and enable further progress in this field. The review addresses the main phase transformation phenomena in these steels and their mechanical behaviour, covering the whole inelastic deformation regime including yielding, strain hardening, plastic instability and damage. Based on these insights, the relationships between processing, microstructure and mechanical properties are critically assessed and rationalized. Open questions and challenges with respect to both, fundamental studies and industrial production are also identified and discussed to guide future research efforts.

Fatigue crack growth (FCG) tests were conducted on a medium-Mn steel annealed at two intercritical annealing temperatures, resulting in different austenite (γ) to ferrite (α) phase fractions and different γ (meta-)stabilities. Novel in-situ hydrogen plasma charging was combined with in-situ cyclic loading in an environmental scanning electron microscope (ESEM). The in-situ hydrogen plasma charging increased the fatigue crack growth rate (FCGR) by up to two times in comparison with the reference tests in vacuum. Fractographic investigations showed a brittle-like crack growth or boundary cracking manner in the hydrogen environment while a ductile transgranular manner in vacuum. For both materials, the plastic deformation zone showed a reduced size along the hydrogen-influenced fracture path in comparison with that in vacuum. The difference in the hydrogen-assisted FCG of the medium-Mn steel with different microstructures was explained in terms of phase fraction, phase stability, yielding strength and hydrogen distribution. This refined study can help to understand the FCG mechanism without or with hydrogen under in-situ hydrogen charging conditions and can provide some insights from the applications point of view.

The combination of different phase constituents to realize a mechanical composite effect for superior strength-ductility synergy has become an important strategy in microstructure design in advanced high-strength steels. Introducing multiple phases in the microstructure essentially produces a large number of phase boundaries. Such hetero-interfaces affect the materials in various aspects such as dislocation activity and damage formation. However, it remains a question whether the characteristics of phase boundaries, such as their chemical decoration states, would also have an impact on the mechanical behavior in multiphase steels. Here we reveal a phase boundary segregation-induced strengthening effect in ultrafine-grained duplex medium-Mn steels. We found that the carbon segregation at ferrite-austenite phase boundaries can be manipulated by adjusting the cooling conditions after intercritical annealing. Such phase boundary segregation in the investigated steels resulted in a yield strength enhancement by 100–120 MPa and simultaneously promoted discontinuous yielding. The sharp carbon segregation at the phase boundaries impeded interfacial dislocation emission, thus increasing the stress required to activate such dislocation nucleation process and initiate plastic deformation. This observation suggests that the enrichment of carbon at the phase boundaries can enhance the energy barrier for dislocation emission, which provides a favorable condition for plastic flow avalanches and thus discontinuous yielding. These findings extend the current understanding of the yielding behavior in medium-Mn steels, and more importantly, shed light on utilizing and manipulating phase boundary segregation to improve the mechanical performance of multiphase metallic materials.

This is a viewpoint paper on recent progress in the understanding of the microstructure–property relations of advanced high-strength steels (AHSS). These alloys constitute a class of high-strength, formable steels that are designed mainly as sheet products for the transportation sector. AHSS have often very complex and hierarchical microstructures consisting of ferrite, austenite, bainite, or martensite matrix or of duplex or even multiphase mixtures of these constituents, sometimes enriched with precipitates. This complexity makes it challenging to establish reliable and mechanism-based microstructure–property relationships. A number of excellent studies already exist about the different types of AHSS (such as dual-phase steels, complex phase steels, transformation-induced plasticity steels, twinning-induced plasticity steels, bainitic steels, quenching and partitioning steels, press hardening steels, etc.) and several overviews appeared in which their engineering features related to mechanical properties and forming were discussed. This article reviews recent progress in the understanding of microstructures and alloy design in this field, placing particular attention on the deformation and strain hardening mechanisms of Mn-containing steels that utilize complex dislocation substructures, nanoscale precipitation patterns, deformation-driven transformation, and twinning effects. Recent developments on microalloyed nanoprecipitation hardened and press hardening steels are also reviewed. Besides providing a critical discussion of their microstructures and properties, vital features such as their resistance to hydrogen embrittlement and damage formation are also evaluated. We also present latest progress in advanced characterization and modeling techniques applied to AHSS. Finally, emerging topics such as machine learning, through-process simulation, and additive manufacturing of AHSS are discussed. The aim of this viewpoint is to identify similarities in the deformation and damage mechanisms among these various types of advanced steels and to use these observations for their further development and maturation.