Periodic wakes are created on upstream wind turbines by pitching strategies, such as the Helix approach, to enhance wake mixing and thereby increase power production for wind turbines directly in their wake. Consequently, a cyclic load is not only generated on the actuating turbine’s blades but also on the waked wind turbine. While the upstream load is the result of the pitching required for wake mixing, the downstream load originates from interaction with the periodic wake and only causes fatigue damage. This study proposes two novel individual pitch control schemes in which such a periodic load on the downstream turbine can be treated: by attenuation or amplification. The former method improves the fatigue life of the downstream turbine, whereas the latter enhances wake mixing further downstream by exploiting the already-present periodic content in the wake; both were validated on a three-turbine wind farm in high-fidelity large-eddy simulations. Fatigue damage reductions of around 10% were found in the load mitigation case, while an additional power enhancement of 6% was generated on the third turbine when implementing the amplification strategy. Both objectives can easily be toggled depending on a wind farm operator’s demands and the desired loads/energy capture tradeoff.

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Accurate knowledge of the mechanical loads of wind turbine gearboxes has become essential in modern, highly loaded gearbox designs, as maintaining or even improving gearbox reliability with increasing torque density demands is proving to be challenging. Unfortunately, the traditional method of measuring dynamic mechanical torque using strain gauges placed on the outer surface of a rotating shaft and transmitting the resulting signal is unsuitable for serial deployment due to technical and economic constraints. An alternative method based on fiber-optic strain sensors placed on the stationary outer surface of the gearbox ring gear has been proposed. Like shaft torsion, the radial deformation of the ring gear is proportionate to the rotor torque. Placing the sensors on a stationary component is a cost-effective alternative for serial implementation because the need for complex and expensive data transfer via wireless transmission or a slip ring is eliminated. In this paper, we present the results of an extensive field experiment conducted to evaluate the torque measurement accuracy of this novel sensing solution installed on the gearbox of a Gamesa G97 2-MW wind turbine at the National Renewable Energy Laboratory’s Flatirons Campus. Torque measurements derived from fiber-optic strain sensors placed on the ring gear of the planetary stage are compared to conventional torque measurements from strain gauges placed on the main shaft. Two different torque estimation data processing methods were evaluated, with the method based on operational deflection shapes providing the most accurate results with an average normalized root mean square error below 0.7% for a load revolution distribution analysis. The effect of operating conditions on the torque estimate was also investigated, and the third planet-passing operational deflection shape was found to be the least sensitive to nontorque load-related effects. The fiber-optic strain sensors’ successful operation during the complete test campaign has demonstrated a robust and accurate solution for fleet-wide enhanced gearbox remaining useful life estimation.

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Wind energy has witnessed a staggering development race, resulting in higher torque density demands for the drivetrain in general and the gearbox in particular. Accurate knowledge of the input torque and suitable models are essential to ensure reliability, but neither of them is currently available in commercial wind turbines. The present study explores how a subspace identification algorithm can be applied to fiber-optic strain sensors on a four-stage gearbox to obtain operational deflection shapes. An innovative measurement setup with 129 fiber-optic strain sensors has been installed on the outer surface of the ring gears to research the deformations caused by planet gear passage events. Operational deflection shapes have been identified by applying the multivariable output-error state space (MOESP) subspace identification method to strain signals measured on a serial production end-of-line test bench. These operational deflection shapes, driven by periodic excitations, account for almost all the energy in the measured strain signals. Their contribution is controlled by the torque applied to the gearbox. From this contribution, a torque estimate for dynamic operating conditions has been derived. Accurate knowledge of the input torque throughout the entire service life allows for future improvements in assessing the remaining useful life of wind turbine gearboxes.@en

Wake steering represents a viable solution to mitigate the wake effect within a wind farm. New research that considers the effect of the control strategy within the layout optimization is emerging, adopting a co-design approach. This study estimates the potential of this technique within the layout optimization for a wide range of realistic conditions. To capture the benefits of such methods, a genetic algorithm tailored to the layout optimization problem has been developed in this work; hence this is referred to as a layout optimization genetic algorithm (LO-GA). The crossover phase is designed to recognize and exploit the differences and the similarities between parent layouts, whereas the randomness of the mutation is limited to improve the exploration of the design space. New relations have been introduced to calculate the geometric yaw angles based on the reciprocal positions between the turbines. For a base case of 16 turbines located at the Hollandse Kust Noord site, a gain in the annual energy production (AEP) between 0.3 % and 0.4 % is obtained when the co-design approach is adopted. This increases up to 0.6 % for larger farms, saturating after 25 turbines. However, the benefit of the co-design decreases in the case of low power densities or if the wind resource is highly unidirectional. On the other hand, in the case that wake steering is not applied during the operation of the farm, a decrease in the AEP up to 0.6 % is registered for a layout optimized with the co-design method. To prevent the risk related to future decisions on the control strategy, a multi-objective co-design approach is proposed. This is based on the simultaneous optimization of the layout for a scenario in which wake steering is applied versus a case where wake steering is not adopted during the operation of the farm. We have concluded that the solutions obtained with this method ensure an AEP gain higher than 0.3 % for a 16-turbine farm while limiting the loss to below 0.1 % in the case that wake steering is not applied. However, these AEP gains are affected by the size of the wind direction bins adopted in the simulations, enhancing the necessity of taking into account the wind direction errors and the yaw actuation constraints for a realistic evaluation of the co-design approach.@en

Wind farm flow control aims at mitigating wake effects in order to maximize power production in wind farms. This work mostly focuses on the Helix strategy, which relies on individual pitch control to radially offset the application point of the thrust force from the rotor center and to dynamically change its azimuthal position. Previous studies have shown that power gains for a downstream turbine are higher for a counter-clockwise (CCW) rotation of the application point than for a clockwise (CW) one. In the CCW case, the wake develops as a right-handed helix, while in the CW case, a left-handed helix is observed. Using Large Eddy Simulations, this paper shows that the helix handedness in the wake matters due to its interaction with the wake swirl. Results of the CCW and CW helix first highlight the formation of streamwise vorticity in the near wake, which is transformed into strong coherent vortices in the far wake. Those vortex structures, to some extent similar to the counter-rotating vortex pair in the wake of yawed wind turbines, are responsible for (i) displacing the wake thanks to their induced velocities and (ii) deforming the shape of the wake.

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Dynamic wind farm flow control is the art and science to maximize the energy yield of large wind farms. In this paper we will address the problem of large time delays between control actions of the different turbines in the farm and the delayed impact on the downstream turbines. We propose and show how a time-shifted cost function approach can render the receding horizon optimization problem more efficient and can mitigate the unavoidable turn-pike effect. We further show how the resulting setup can be used to break the optimization problem apart into several smaller optimization tasks to reduce the computational load. We demonstrate that the proposed changes do allow an economic model predictive control strategy to engage into collaborative wind farm control for long term gains, while a more traditional cost function approach leads to greedy turbine behavior. As a result, we take a crucial step towards a mature implementation of dynamic model based wind farm flow control.

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In this work, we investigate a method to derive characteristic dynamic flow field behavior from field measurements. We further explore how these changes impact the performance of a wind farm flow control strategy. For a long time, hourly to 10-min averaged data has been the predominant form to store meteorological quantities such as wind speeds and wind directions. With the decreasing cost of digital storage and improvements in measurement technology, the assimilation of higher frequent data has become more feasible. We use one of these open-source datasets provided by the KNMI to explore what characteristic flow behavior is described in the high-frequency recordings of a Wind-LiDAR located in the North-Sea. To this end we employ a K-Means algorithm to cluster 10-min time series of wind direction changes sampled at 20 s. Our study finds that the majority of wind direction changes within this time window can be described by five main clusters with clock- and counterclockwise changes of the wind direction in the range of ±4 deg. Subsequently we investigate the implications for quasi-steady wind farm flow control. We employ look-up table yaw-steering control next to baseline control in selected cases in a turbulent Large Eddy Simulation to verify the predictions made by a dynamic parametric engineering wake model. We find good agreement between both simulation environments and use the engineering model to investigate all wind directions in 2 deg resolution. The results show that the identified wind direction changes can have a significant negative impact on the power generated by a 10 turbine wind farm. The study also shows that the fixed yaw-steering set-points are still favorable over baseline operation for wind direction changes in the range of ±1.6 deg, but can act detrimental for larger changes.@en

As a result of more stable wind conditions and the depletion of near-shore locations, wind farms are moving farther offshore into deeper waters, challenging the current limits of offshore heavy-lift operations. This paper presents and verifies a novel frequency-domain framework to perform extensive site-specific analysis, of floating installations of wind-turbine towers, subjected to wind and wave loads. The versatility and potential of this framework is demonstrated with a case-study of a wind farm near the coast of Portugal. The results lead to the following conclusions: (1) Only considering beam-seas the yearly workability is 39 %; (2) Workability is mostly limited by wave loads; (3) Tower motions tend to decrease with tower size and are not significantly affected by hook-tower distance (sling length); and finally, (4) In this case-study the most contributing frequencies for tower motions are 0.3 and 0.4 rad/s, corresponding mainly to the first pendulation mode.

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Wind energy has emerged as a prominent alternative energy source, harvesting energy through turbines to contribute sustainably to the electricity grid. Effective control of these turbines is crucial for regulating power generation, with wind farm control strategies geared toward maximizing on-demand energy generation. In this work, we propose a wind turbine regulator based on blade-pitch actuation and assess the impact of adopted turbine derating strategies on aerodynamic loading and downstream power availability in an experimental setting. By considering a derating strategy based on generator torque control law, we explore two wind farm control approaches: thrust balance and power compensation. Our findings highlight the advantages of balancing aerodynamic loads across the farm, preventing turbine saturation, and enhancing power availability by 3%-5% compared to a uniform power dispatch. Furthermore, the inclusion of power compensation results in a heightened upper limit in wind farm power tracking, indicating a 22% boost in wind farm power availability. This research underscores the potential benefits of innovative turbine regulation strategies for optimizing wind farm performance and enhancing overall energy flexibility.

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In this paper we consider data-driven control of vibrations in a flexible structure equipped with piezoelectric transducers. The control algorithm uses elements from the fairly recent data-enabled predictive control framework. In particular, we will develop a real-time implementation of the subspace predictive control algorithm. This algorithm first solves a linear least-squares problem to recursively estimate the observer Markov parameters of the system. With those parameters a predictor is constructed which is used to solve a predictive control problem subject to constraints. The feasibility of the approach is highlighted by applying it to an experimental setup using an efficient implementation. First, this demonstrates that computations can be performed in real-time for a realistic situation. Second, we show how the scheme rapidly adapts when a sudden significant change in structural dynamics is introduced by changing one of the structural parameters.

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As wind turbine power capacities continue to rise, taller and more flexible tower designs are needed for support. These designs often have the tower's natural frequency in the turbine's operating regime, increasing the risk of resonance excitation and fatigue damage. Advanced load-reducing control methods are needed to enable flexible tower designs that consider the complex dynamics of flexible turbine towers during partial-load operation. This article proposes a novel modulation-demodulation control (MDC) strategy for side-side tower load reduction driven by the varying speed of the turbine. The MDC method demodulates the periodic content at the once-per-revolution (1P) frequency in the tower motion measurements into two orthogonal channels. The proposed scheme extends the conventional tower controller by augmentation of the MDC contribution to the generator torque signal. A linear analysis framework into the multivariable system in the demodulated domain reveals varying degrees of coupling at different rotational speeds and a gain sign flip. As a solution, a decoupling strategy has been developed, which simplifies the controller design process and allows for a straightforward (but highly effective) diagonal linear time-invariant (LTI) controller design. The high-fidelity OpenFAST wind turbine software evaluates the proposed controller scheme, demonstrating effective reduction of the 1P periodic loading and the tower's natural frequency excitation in the side-side tower motion.

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Induction control methods offer a potential solution to minimizing wake effects that occur in large wind farms. This paper presents an experimental study on multiple induction control methods for wind farm power maximization. Wind tunnel experiments were conducted on two aligned scaled wind turbines. The upstream turbine was operated with static induction control, periodic dynamic induction control with collective pitch actuation, and dynamic individual pitch control (the helix approach). All wind farm control implementations were compared to a baseline case, which optimized the individual power extraction of both turbines. Tomographic particle image velocimetry was used to measure the wake of the upstream turbine. Based on turbine measurements, grid searches were employed to discover the optimal frequency and amplitude of the pitch actuation in the dynamic induction control cases. While static induction control showed increased wake velocities in the near wake, it did not provide an overall increase in power production of the two-turbine array. Dynamic induction control methods, especially the helix approach in the counterclockwise direction, were seen to significantly increase the total power output compared to the baseline control case. However, this improvement came with a larger amount of pitch actuation and increased fatigue loading of structural components in the fore-aft direction.

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Individual pitch control (IPC) is a method to mitigate periodic blade loads in wind turbines, and it is typically implemented using the multi-blade coordinate (MBC) transform, which converts the blade load measurements from a rotating frame into the non-rotating tilt axis and yaw axis. Previous studies have shown that by including an additional tuning parameter in the MBC, the azimuth offset reduces the coupling between non-rotating axes, allowing for higher performance levels for diagonal controller structures. In these studies, the decentralized control of IPC was composed of two identical integral controllers. This work analyzes and compares the improvement that the azimuth offset can provide in different adaptive gain scheduling IPCs where the diagonal controllers can have integral or proportional action with different gains. They are applied to a 15 MW wind turbine simulated with OpenFAST v3.5 software. The controller parameter tuning is addressed as an optimization that reduces blade fatigue load based on the damage equivalent load (DEL) and is resolved through genetic algorithms. Simulations show that only using different controller gains in IPC does not provide significant improvements; however, including azimuth offset in the optimal IPC schemes with integral controllers allows for the greatest DEL reduction with a lower actuator effort.

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Wind turbines in farms face challenges such as reduced power output and increased loading when their rows align with the wind direction - a phenomenon known as the wake effect. To address this issue, dynamic induction control has been proposed, which involves dynamically adjusting the induction of upstream turbines to enhance the mixing of the wake with the free stream. As a continuation of this method, downstream turbines could potentially leverage the periodic structure in the upstream turbines' wake to improve power production further downstream by synchronizing their dynamic induction control actions. This study investigates the potential of such an approach using a three-turbine scaled setup in a wind tunnel. The findings reveal that synchronization not only improves wake mixing downstream but also results in a substantial power gain on the synchronizing turbine, suggesting potential for a synchronization controller.

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In recent years, the relevance of the interaction between neighboring wind farms has grown steadily. As one farm extracts energy from the wind, a downstream one can systematically experience lower wind speeds which threatens the economic viability of the farm. Significant progress has been made in understanding these farm-farm wake interactions, but we still lack methodologies to mitigate their undesired effects. In this study, we introduce Active Cluster Wake Mixing (ACWM). This novel method aims to accelerate the recovery of the cluster wake using dynamic control actions: By exciting the thrust of the individual turbines depending on their relative location, we generate non-uniform patterns of energy extraction. Phase offsets between the individual excitation signals propagate these regions through the wind farm. This results in large-scale velocity gradients inside the farm, which also affect the flow in the cluster wake region. An in-depth exploration and optimization of ACWM requires significant computational effort. Therefore, we compare three different wind farm modeling approaches in Large Eddy Simulations (LES) that differ in their computational costs regarding their suitability for further exploration of ACWM. For this purpose, we use an unoptimized ACWM scheme with two different excitation frequencies. For the first time ever we successfully show that ACWM manipulates the flow inside the wind farm with favorable effects on the wake velocity. We also demonstrate that the modeling of cluster wakes is challenging and has a significant effect on the potential gain.

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A variety of wind farm control strategies exist in order to reduce unfavorable wake effects in large wind farms. While strategies like wake steering already reached a high maturity level, it is interesting to compare them to more recently proposed strategies. Such a comparison can form the basis for the development of a symbiotic wind farm control toolbox, from which a control strategy is chosen and activated depending on the operating conditions. The present study compares wake steering with helix control across a wide range of turbine spacings and wind directions using large-eddy simulation (LES). The size of the search space is made computationally tractable for LES by adopting a setup based on one physical upstream turbine and a distribution of virtual downstream turbines which do not exert any thrust force. It is found that helix control is beneficial for full wake overlap and turbine spacing of less than six rotor diameters whereas wake steering proves to be optimal further downstream and for partial wake overlap. Furthermore, the results show that the helix control setpoint in the proximity of full wake overlap scenarios is less susceptible to wind direction variations. This finding indicates that the combination of wake steering and helix control has potential for the design of a wind farm controller which is more robust in full wake overlap scenarios and can reduce the need for large yaw offset adjustments.

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Long Short-Term Memory Recurrent Neural Networks (LSTM) are used to build surrogate models to forecast time-series blade loads for both fixed and floating offshore wind turbines. In this paper, we train surrogate models on datasets generated with OpenFAST on the IEA-15MW-RWT under a range of metocean conditions. The aim of the surrogate models is to generate load forecasts inexpensively and accurately such that they can be used in a model predictive controller. Two cases are investigated with different model inputs: one with only measurements available to typical PI controllers and another one with additional wave elevation and deflection measurements (alongside the endogenous variable). The model performances are evaluated and compared. It was found that for the fixed turbine, the models predicted all three blade loads to a high degree of accuracy. The floating turbine surrogate models performed relatively worse, but edgewise and pitching moments are still reasonably accurate. The surrogate model forecasts the flapwise moment to a satisfactory accuracy only in 58% out of 400 test cases. The addition of wave elevation and blade deflection features did not significantly improve the prediction performance of the surrogate, demonstrating that just the information used by current PI controllers may be sufficient for forecasting blade loads.

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Vertical-axis wind turbines (VAWTs) are considered promising solutions for urban wind energy generation due to their design, low maintenance costs, and reduced noise and visual impact compared to horizontal-axis wind turbines (HAWTs). However, deploying these turbines close to densely populated urban areas often triggers considerable local opposition to wind energy projects. Among the primary concerns raised by communities is the issue of noise emissions. Noise annoyance should be considered in the design and decision-making process to foster the social acceptance of VAWTs in urban environments. At the same time, maximising the operational efficiency of VAWTs in terms of power generation and actuation effort is equally important. This paper balances noise and aero-servo-elastic performance by formulating and solving a multi-objective optimisation problem from a controller calibration perspective. Psychoacoustic annoyance is taken as a novel indicator for the noise objective by providing a more reliable estimate of the human perception of wind turbine noise than conventional sound metrics. The computation of the psychoacoustic annoyance metric is made feasible by integrating it with an accurate and computationally efficient low-fidelity noise prediction model. For optimisation, an advanced partial-load control scheme – often used in industrial turbines – is considered, with the Kω2 controller as a baseline for comparison. Optimal solutions balancing the defined objectives are identified using a multi-criteria decision-making method (MCDM) and are subsequently assessed using a frequency-domain controller analysis framework and mid-fidelity time-domain aero-servo-elastic simulations. The MCDM results indicate the potential application of this controller in small-scale urban VAWTs to attain power gains of up to 39 % on one side and to trade off a reduction in actuation effort of up to 25 % at the cost of only a 2 % power decrease and a 6 % increase in psychoacoustic annoyance on the other side compared to the baseline. These findings confirm the flexible structure of the optimally calibrated wind speed estimator and tip-speed ratio (WSE–TSR) tracking controller, effectively balancing aero-servo-elastic performance with noise emissions and marking the first instance of integrating residential concerns into the decision-making process.@en

Wind farm control can play a key role in reducing the negative impact of wakes on wind turbine power production. The helix approach is a recent innovation in the field of wind farm control, which employs individual blade pitch control to induce a helical velocity profile in a wind turbine wake. This forced meandering of the wake has turned out to be very effective for the recovery of the wake, increasing the power output of downstream turbines by a significant amount. This paper presents a wind tunnel study with two scaled wind turbine models of which the upstream turbine is operated with the helix approach. We used tomographic particle image velocimetry to study the dynamic behavior of the wake under the influence of the helix excitation. The measured flow fields confirm the wake recovery capabilities of the helix approach compared with normal operation. Additional emphasis is put on the effect of the helix approach on the breakdown of blade tip vortices, a process that plays an important role in re-energizing the wake. Measurements indicate that the breakdown of tip vortices and the resulting destabilization of the wake are enhanced significantly with the helix approach. Finally, turbine measurements show that the helix approach was able to increase the combined power for this particular two-turbine setup by as much as 15%.

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