Electrochemical reduction of CO₂ presents an attractive way to store renewable energy in chemical bonds in a potentially carbon-neutral way. However, the available electrolyzers suffer from intrinsic problems, like flooding and salt accumulation, that must be overcome to industrialize the technology. To mitigate flooding and salt precipitation issues, researchers have used super-hydrophobic electrodes based on either expanded polytetrafluoroethylene (ePTFE) gas-diffusion layers (GDL’s), or carbon-based GDL’s with added PTFE. While the PTFE backbone is highly resistant to flooding, the non-conductive nature of PTFE means that without additional current collection the catalyst layer itself is responsible for electron-dispersion, which penalizes system efficiency and stability. In this work, we present operando results that illustrate that the current distribution and electrical potential distribution is far from a uniform distribution in thin catalyst layers (~50 nm) deposited onto ePTFE GDL’s. We then compare the effects of thicker catalyst layers (~500 nm) and a newly developed non-invasive current collector (NICC). The NICC can maintain more uniform current distributions with 10-fold thinner catalyst layers while improving stability towards ethylene (≥ 30%) by approximately two-fold.

The electrochemical reduction of carbon dioxide (CO₂) to value-added materials has received considerable attention. Both bulk transition-metal catalysts and molecular catalysts affixed to conductive noncatalytic solid supports represent a promising approach toward the electroreduction of CO₂. Here, we report a combined silver (Ag) and pyridine catalyst through a one-pot and irreversible electrografting process, which demonstrates the enhanced CO₂conversion versus individual counterparts. We find that by tailoring the pyridine carbon chain length, a 200 mV shift in the onset potential is obtainable compared to the bare silver electrode. A 10-fold activity enhancement at -0.7 V vs reversible hydrogen electrode (RHE) is then observed with demonstratable higher partial current densities for CO, indicating that a cocatalytic effect is attainable through the integration of the two different catalytic structures. We extended the performance to a flow cell operating at 150 mA/cm², demonstrating the approach's potential for substantial adaptation with various transition metals as supports and electrografted molecular cocatalysts.

Electrolysis of water, CO₂, and nitrogen-based compounds presents the opportunity of generating fossil-free fuels and feedstocks at an industrial scale. Such devices are complex in operation, and their performance metrics are usually reported as electrode-averaged quantities. In this work, we report the usage of infrared thermography to map the electrochemical activity of a gas-diffusion electrode performing water and CO₂reduction. By associating the heat map to a characteristic catalytic activity, the presented system can capture electrochemical and physical phenomena as they occur in electrolyzers for large-scale energy applications. We demonstrate applications for catalyst screening, catalyst-degradation measurements, and spatial activity mapping for water and CO₂electrolysis at current densities up to 0.2 A cm^-2. At these current densities we report catalyst temperature increases (>10 K for 0.2 A cm^-2) not apparent otherwise. Furthermore, substantial localized current density fluctuations are present. These observations challenge assumed local conditions, providing new fundamental and applied perspectives.

The specific identity of electrolyte cations has many implications in various electrochemical reactions. However, the exact mechanism by which cations affect electrochemical reactions is not agreed upon in the literature. In this report, we investigate the role of cations during the electrochemical reduction of CO2 by chelating the cations with cryptands, to change the interaction of the cations with the components of the electric double layer. As previously reported we do see the apparent suppression of CO2 reduction in the absence of cations. However, using in situ-SEIRAS we see that CO2 reduction does indeed take place albeit at very reduced scales. We also observe that cations play a role in tuning the absorption strengths of not only CO2 as has been speculated, but also that of reaction products such as CO.

Integrating carbon dioxide (CO2) electrolysis with CO2 capture provides exciting new opportunities for energy reductions by simultaneously removing the energy-demanding regeneration step in CO2 capture and avoiding critical issues faced by CO2 gas-fed electrolysers. However, understanding the potential energy advantages of an integrated process is not straightforward due to the interconnected processes which require knowledge of both capture and electrochemical conversion processes. Here, we identify the upper limits of the integrated process from an energy perspective by comparing the working principles and performance of integrated and sequential approaches. Our high-level energy analyses unveil that an integrated electrolyser must show similar performance to the gas-fed electrolyser to ensure an energy benefit of up to 44% versus the sequential route. However, such energy benefits diminish if future gas-fed electrolysers resolve the CO2 utilisation issue and if an integrated electrolyser shows lower conversion efficiencies than the gas-fed system.