Ducted propellers constitute an efficient propulsion-system alternative to reduce the environmental impact of aircraft. These systems are able to increase the thrust-to-power ratio of a propeller system by both producing thrust and by lowering tip losses of propellers. In this research, steady and unsteady RANS CFD simulations were used to analyze the possible impact of modifying a propeller duct shape from a circular to a square geometry. Initially, the two duct designs and the propeller were studied separately, in order to estimate the numerical errors and to compare with existing data. In the installed simulations, the propeller was first modelled as an actuator disk, and afterwards with a full blade model, in order to understand the time-averaged influence of the propeller on the duct before studying the complete unsteady propeller-duct interaction. In the current design, the square duct corners were found to be prone to separation, and to contribute towards the generation of strong vortices. Furthermore, due to the reduced leading-edge suction on the square duct, the square ducted system was found to be 4.5% less efficient than the circular one, for the conditions tested. By relating the aerodynamic interaction phenomena to the performance of the system, this study provides and important basis for the design of unconventional ducted systems. @en

Advances in aerodynamic and propulsive efficiency of future aircraft can be achieved by strategic installation of propellers near the airframe. This paper presents a robust and computationally efficient engineering method to estimate the load distribution of a propeller operating in arbitrary nonuniform flow that is induced by the airframe and by different flight conditions. The time-resolved loading distribution is computed by determining the local blade section advance ratio and using the sensitivity distribution along the blade, which is a property of the propeller in isolated conditions. The method is applied to four representative validation cases by comparing to full-blade computational fluid dynamics (CFD) simulations and experimental data. For the evaluated cases, it is shown that the changes in the propeller loads due to the nonuniform inflow are predicted with errors ranging from 0.5 up to 12% compared to the validation data. By extending the quasi-steady approach with a correction to account for unsteady effects, the time-resolved blade loading is also well approximated, without adding computational cost. The proposed method provided a time-resolved solution within several central processing unit seconds, which is seven orders of magnitude faster compared to full-blade CFD computations.

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In the Clean Sky 2 Large Passenger Aircraft (LPA) program the potential of innovative hybrid electric propulsion (HEP) air vehicle concepts has been investigated by the projects ADEC (Advanced Engine and Aircraft Configuration) and NOVAIR (Novel Aircraft Configurations and Scaled Flight Testing Instrumentation). In a combined effort the members of the two projects worked closely together to identify promising technologies for air vehicle concepts that utilize hybrid electric powertrains. The vehicle design studies were divided onto the three distinct teams of DLR, TU Delft/NLR (NOVAIR), and ONERA. This paper will summarize the design efforts and the results obtained from the HEP design space exploration. @en

There has been a surge in research related to hybrid-/ electric propulsion (HEP) over the past decade, since this technology has the potential to reduce the energy consumption and in-flight emissions of commercial aircraft and, therefore, to bring the aviation sector closer to the sustainability targets established by the European Commission [1] and NASA [2]. Previous studies have shown that hybrid-electric [3,4] and fully-electric [5] general-aviation aircraft can lead to a reduction in both emissions and operating costs for short ranges, when compared with fuel-based alternatives. However, due to the enormous energy and power requirements of large passenger aircraft, fully battery-based propulsion is not a viable option to substantially reduce the climate impact of the aviation sector as a whole [6], unless the mission range is significantly reduced, or unrealistically high battery energy densities are assumed [7]. For this reason, hybrid architectures (especially parallel [8–10] and turboelectric [11–14] ones) are often investigated as a potential solution for large passenger aircraft.@en

In this paper a design-of-experiments is performed with the objective of determining the improvements in aeropropulsive efficiency required for a reduction in the energy consumption of turboelectric transport aircraft, when compared to conventional, gas-turbine based alternatives. Simplified representations of the powertrain and the aeropropulsive interaction effects are used, such that the results are independent of the design of the electrical system or the external layout of the propulsion-system. An evaluation of different mission requirements confirms that the turboelectric architecture presents the largest benefit for long ranges, and that the aeropropulsive benefit required for a predefined reduction in energy consumption increases with increasing cruise Mach number. Moreover, the impact of different technology maturity levels of the electrical drivetrain components is assessed. The results show that the shaft power ratio necessary to achieve a determined aeropropulsive benefit is a decisive factor, and that for a shaft power ratio of 20%, a 5% reduction in energy consumption is possible on the mid-term (circa 2035) if an 11% increase in aeropropulsive efficiency is achieved. A 15% reduction in energy consumption is only possible with extremely optimistic powertrain technology assumptions, and requires and increase in aeropropulsive efficiency of at least 14%, for the missions considered.@en

This paper presents a synthesis of aero-propulsive interaction studies performed at Delft University of Technology, applied to conceptual aircraft designs with distributed hybrid-electric propulsion (DHEP). The studied aero-propulsive interactions include tip-mounted propulsion, wing leading-edge distributed propulsion and boundary-layer ingestion, combined with different primary propulsion-system arrangements. This paper starts with a description of the applied design framework and an overview of the aero-propulsive interactions. Subsequently, the different aircraft configurations are sized for a set of top-level requirements covering the range between regional turboprop to typical narrow-body turbofan aircraft. Results indicate that lower shaft power ratios show better performance, with the unoptimized DHEP concepts showing values of maximum take-off mass (MTOM) and payload-range energy efficiency (PREE) comparable to their reference aircraft. It was shown that beyond 20% shaft power ratio, the PREE decreases and MTOM increases much more than between 10% and 20%, indicating a possible local optimum between these values since even lower values did not yield any significant improvements. The benefits of tip-mounted propulsion are found to be constrained by the propeller blade tip Mach number in this particular analysis for the selected reference blade loading distribution. At the high range case for Mach 0.5, it can be seen that the distributed propulsion systems show the largest improvement.

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The number of case studies focusing on hybrid-electric aircraft is steadily increasing, since these configurations are thought to lead to lower operating costs and environmental impact than traditional aircraft. However, due to the lack of reference data of actual hybrid-electric aircraft, in most cases, the design tools and results are difficult to validate. In this paper, two independently developed approaches for hybrid-electric conceptual aircraft design are compared. An existing 19-seat commuter aircraft is selected as the conventional baseline, and both design tools are used to size that aircraft. The aircraft is then re-sized under consideration of hybrid-electric propulsion technology. This is performed for parallel, serial, and fully-electric powertrain architectures. Finally, sensitivity studies are conducted to assess the validity of the basic assumptions and approaches regarding the design of hybrid-electric aircraft. Both methods are found to predict the maximum take-off mass (MTOM) of the reference aircraft with less than 4% error. The MTOM and payload-range energy efficiency of various (hybrid-) electric configurations are predicted with a maximum difference of approximately 2% and 5%, respectively. The results of this study confirm a correct formulation and implementation of the two design methods, and the data obtained can be used by researchers to benchmark and validate their design tools.@en

The impingement of a propeller slipstream on a downstream surface causes unsteady loading, which may lead to vibrations responsible for structure-borne noise. A low-speed wind-tunnel experiment was performed to quantify the potential of a flow-permeable leading edge to alleviate the slipstream-induced unsteady loading. For this purpose, a tractor propeller was installed at the tip of a pylon featuring a replaceable leading-edge insert in the region of slipstream impingement. Tests were carried out with four flow-permeable inserts, with different hole diameters and cavity depths, and a baseline solid insert. Particle-image-velocimetry measurements showed that the flow through the permeable surface caused an increase in boundary-layer thickness on the pylon's suction side. This led to a local drag increase and reduced lift, especially for angles of attack above 6 deg. Furthermore, it amplified the viscous interaction with the propeller tip-vortex cores, reducing the velocity fluctuations near the pylon surface by up to 35%. Consequently, lower tonal noise emissions from the pylon were measured in the far field. This suggests that the desired reduction in surface pressure fluctuations was achieved by application of the flow-permeable leading edge.

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The use of hybrid-electric propulsion (HEP) entails several potential benefits such as the distribution of power along the airframe, which enables synergistic configurations with improved aerodynamic and propulsive efficiency. This paper presents a comprehensive preliminary sizing method suitable for the conceptual design process of hybridelectric aircraft, taking into account the powertrain architecture and associated propulsion–airframe integration effects. To this end, the flight-performance equations are modified to account for aeropropulsive interaction. A series of component-oriented constraint diagrams are used to provide a visual representation of the design space. A HEPcompatible mission analysis and weight estimation are then carried out to compute the wing area, powerplant size, and takeoff weight. The resulting method is applicable to a wide range of electric and hybrid-electric aircraft configurations and can be used to estimate the optimal power-control profiles. For demonstration purposes, the method is applied to a regional HEP aircraft featuring leading-edge distributed propulsion (DP). Three powertrain architectures are compared, showing how the aeropropulsive effects are included in the model. Results indicate that DP significantly increases wing loading and improves the cruise lift-to-drag ratio by 6%, although the growth in aircraft weight leads to an energy consumption increase of 3% for the considered mission. @en

This paper presents an experimental and numerical study of the aerodynamic interaction between horizontal tail-mounted propellers and the airframe. A representative aircraft model was installed in a low-speed wind-tunnel and measurements were taken with an external balance to determine the effect of propeller installation on integral forces and moments. Total pressure measurements were performed downstream of the model for qualitative analysis of the propeller–airframe interaction. The experimental data were complemented by full blade CFD analyses, which correlate excellently to the experimental data. Balance measurements indicate that the propeller installation results in an offset and a change in the slope of the pitching moment curve over the complete range of angles of attack. The extent to which the propellers contribute to the longitudinal control and stability was shown to be dependent on the angle of attack of the aircraft and the rotation direction of the propellers. The flowfield and computed propeller loads show that an inboard-up rotating propeller results in a neutral contribution to longitudinal stability towards higher angles of attack, while an outboard-up rotation enhances the stability for all positive angles of attack. The non-uniform inflow to the propeller induced by the airframe leads to a lateral shift of the thrust which influences the trim condition.

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This experimental study focuses on the aerodynamic interaction effects that occur between an over-the-wing (OTW) propeller and a wing boundary-layer. An OTW propeller is positioned above the hinge-line of a wing featuring a plain flap. The measurements are carried out with and without axial pressure gradients by deflecting the flap and by extending the wing in streamwise direction to simulate a flat-plate configuration, respectively. Wing pressure taps and phase-free particle-image-velocimetry (PIV) are used to quantify the time-averaged interaction effects, while embedded microphones and phase-locked PIV are used to analyze unsteady interaction effects. Results show that the propeller generates an adverse pressure gradient on the wing surface which increases linearly with thrust and decreases as the blade tipclearance is increased. The pressure gradient is partially caused by the slipstream contraction, which creates a streamwise velocity deficit near the wall immediately behind the propeller disk. Moreover, the rotation of the propeller blades generates pressure fluctuations on the surface, the amplitude of which exceeds both the pressure fluctuations produced by the tip-vortices and the time-averaged pressure effect of the slipstream. Consequently, the propeller triggers flow separation when the flap is deflected. A parametric study of different propeller locations indicates that increasing the tip-clearance is not an effective way to mitigate flow separation. However, displacing the propeller half a radius upstream induces a Coanda effect which allows the flow to remain attached. @en

This paper presents the results of a study into the effect of distributed hybrid-electric propulsion on aircraft performance and characteristics. To size these aircraft, a new preliminary sizing method for hybrid-electric aircraft with distributed propulsion, including aero-propulsive interaction, is combined with a modified Class-II weight estimation method where energy consumption is estimated through a mission analysis method. Comparison of the predictions from these new methods to the predictions from a traditional sizing method has shown to be within 5% agreement for a single-aisle aircraft powered by conventional turbofans in terms of wing loading, energy consumption and maximum take-off weight. A boosted turbofan aircraft as well as two aircraft with different distributed, hybrid-electric propulsion systems have been assessed for a 150-pax aircraft designed for a harmonic range of 800nmi. Each of these aircraft designs showed significant increases in propulsion system mass (up to 700%). The distributedpropulsion aircraft showed increases in energy consumption of 34% and 51%, respectively, over the conventional turbofan aircraft. However, the boosted-turbofan aircraft showed a 10% decrease in energy consumption and a 3% reduction in maximum take-off weight. Future studies have to be performed exploring the design space, including all powertrain components, thermal management components, mission parameters and propulsion system layout. @en

This study compares a hybrid-electric aircraft featuring a propulsive empennage and over-the- wing, distributed-propulsion to a conventional regional turboprop. The impact of multiple design parameters, mission requirements, and technology assumptions on maximum take-off mass and payload-range energy efficiency is evaluated, in order to illustrate the sensitivities of the design. A preliminary sizing method that incorporates aero-propulsive interaction effects is used to obtain rapid estimations. Results show that, for the baseline mission, the hybrid electric variant is 2.5% heavier and consumes 2.5% more energy than the reference aircraft. In this process, several key design guidelines and challenges for distributed-propulsion aircraft are identified. Firstly, when comparing a hybrid-electric configuration to a conventional one, each aircraft must be sized at its optimum cruise altitude for the same payload and range requirements. Secondly, the hypothetical advantages of distributed propulsion described in literature do not easily lead to a benefit at aircraft level, if the aero-propulsive interaction effects and associated dependencies are incorporated in the design process. Thirdly, the power-control parameters affect practically all characteristics of the aircraft, and the optimal control strategy is highly dependent on the aero-propulsive interaction. The results suggest that the proposed configuration can constitute a low-noise alternative for the regional transport market if the performance of the over-the-wing distributed-propulsion system is optimized. @en

This paper addresses the aerodynamic performance and numerical modeling of over-the-wing propellers. Installing the propeller above a wing has the potential to increase wing lift-to-drag ratio, high-lift capabilities, and to reduce flyover noise. However, the prediction of its performance is difficult, since research on the aerodynamic interaction effects of over-the-wing propellers has been limited so far. For this reason, an exploratory wind tunnel campaign was performed with a wing featuring a fowler flap. A single propeller was installed above the wing at different chordwise locations and inclination angles. Wing surface-pressure and wake-pressure measurements showed strong, bilateral aerodynamic coupling between the propeller and wing. A configuration with the propeller attached to the flap showed wing lift increases of 8% and 3% in cruise and high-lift conditions, respectively. The key findings of the wind tunnel campaign were used to validate a low-fidelity numerical tool, which combines a non-uniform inflow blade-element model for the propeller, a panel method for the wing, and a vortex lattice model for the propeller slipstream. The numerical model was used to assess the effect of propeller axial location and diameter. Results indicated that the optimal axial propeller position is near the trailing edge of the wing, and that reducing the propeller diameter at constant thrust coefficient at this location is beneficial for distributed propulsion applications. The tool allows a rapid computation of over-the-wing propeller and wing performance in cruise conditions. This enables an efficient design space exploration during the conceptual design process of such configurations.@en

An experimental analysis was performed of the unsteady aerodynamic loading caused by the impingement of a propeller slipstream on a downstream lifting surface. When installed on an aircraft, this unsteady loading results in vibrations that are transmitted to the fuselage and are perceived inside the cabin as structure-borne noise. A pylon-mounted tractor-propeller configuration was installed in a low-speed wind tunnel at Delft University of Technology. Surface-microphone and particle-image-velocimetry measurements were taken to quantify the pressure fluctuations on the pylon and visualize the impingement phenomena. It was confirmed that the propeller tip vortex is the dominant source of pressure fluctuations on the pylon. Along the path of the tip vortex on the pylon, a periodic pressure response occurs with strong harmonics. The amplitude of the pressure fluctuations increases with increasing thrust setting, whereas the unsteady lift coefficient displays a nonmonotonic dependency on the propeller thrust. The lowest integral unsteady loads were obtained for cases with approximately integer ratios between the pylon chord and the wavelength of the perturbation associated with the propeller tip vortices. This implies that structure-borne-noise reductions might be obtained by matching the pylon chord with an integer multiple of the axial separation between the propeller tip vortices.

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The potential benefits of hybrid-electric propulsion (HEP) have led to an increased interest in this topic over the past decade. One promising advantage of HEP is the distribution of power along the airframe, which enables synergistic configurations with improved aerodynamic and propulsive efficiency. The purpose of this paper is to present a generic sizing method suitable for the first stages of the design process of hybrid-electric aircraft, taking into account the powertrain architecture and associated propulsion–airframe integration effects. To this end, the performance equations are modified to account for aero-propulsive interaction. A power-loading constraint-diagram is used for each component in the powertrain to provide a visual representation of the design space. The results of the power-loading diagrams are used in a HEP-compatible mission analysis and weight estimation to compute the wing area, powerplant size, and take-off weight. The resulting method is applicable to a wide range of electric and hybrid-electric aircraft configurations and can be used to estimate the optimal power-control profiles. For demonstration purposes, the method is applied a HEP concept featuring leading-edge distributed-propulsion (DP). Three powertrain architectures are compared, showing how the aero-propulsive effects are inlcuded in the model. The results confirm the method is sensitive to top-level HEP and DP design parameters, and indicate an increase in wing loading and power loading enabled by DP.

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