Recycled coarse aggregates (RCA) from End-of-Life (EoL) concrete face resistance due to inconsistent quality. To address this, a mobile, containerized sensor-based inspection system is developed, capable of processing over 100 tons of RCA per hour. Using advanced 3D scanning and laser-induced breakdown spectroscopy (LIBS), the system ensures reliable real-time analysis of particle size distribution (PSD) (Root Mean Square Error: <5.5%) and contaminant detection (Accuracy: 0.94). Incremental learning techniques dynamically update chi-square distribution parameters as new spectral data becomes available, refining models continuously without full retraining and sustaining high classification performance. Monitoring data are recorded on radio frequency identification (RFID) tags, enhancing traceability. This innovation improves efficiency compared to traditional methods, supporting sustainable practices in the construction industry. Its applications also extend to related fields such as mining, waste management, and resource recovery, contributing to the circular economy, reducing reliance on natural aggregates, and promoting environmentally friendly infrastructure development.@en

To alleviate the excessive extraction from natural resources and to properly manage construction waste, recycled concrete technology is globally recognized as an eco-friendly way to address these escalating challenges. This study explores the influence of three particle size distributions (PSD) (upper, median, and lower limits) and two curing conditions (normal: 19–25 °C, humidity 48–56 %; lab standard: 20 ± 2 °C, humidity ≥ 95 %) on the compressive strength, tensile splitting strength, and strength development of recycled concrete through a series of experiments. The detailed data make up the research gap in this aspect and reveal that the influence of the PSD on the compressive strength and tensile splitting strength is limited. However, a favourable curing condition benefits the mechanical properties of recycled concrete, especially in resisting tension. In terms of compressive strength, this study indicates that recycled concrete has the potential to replace natural aggregates totally and is feasible to be applied in almost all practical engineering applications, which provides a solid foundation for the future of sustainable construction.

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Recycling coarse aggregates from construction and demolition waste is essential for sustainable construction practices. However, the quality of recycled coarse aggregates (RCA) often fluctuates significantly, in contrast to the more stable quality of natural aggregates. Contaminants in RCA notably compromise its quality and usability. Therefore, automating the quality control of RCA is necessary for the recycling industry. This study introduces an industry-focused, innovative, and rapid quality control system that combines Laser-Induced Breakdown Spectroscopy (LIBS) with 3D scanning technologies to enhance the detection of contaminants in RCA streams. The system involves a synchronized application of LIBS for spectral analysis and 3D scanning for the physical characterization of different materials. Results reveal that the dependability of single-shot LIBS analysis has been enhanced, thus elevating the precision of contaminant detection. This improvement is achieved by accounting for the laser shot's angle of incidence and focal length adjustments. The introduced technology holds potential for application in the real-time examination of substantial volumes of RCA, facilitating a rapid and reliable quality control method. This rapid assessment technique delivers online data about the concentration of contaminants in RCA, including recycled fine aggregates, cement paste, bricks, foam, glass, gypsum, mineral fibers, plastics, and wood. This data is both essential and sufficient for choosing a cost-effective mortar recipe and guaranteeing the performance of the final concrete product in terms of strength and durability in construction projects. The system can monitor the quality of RCA flows at throughputs of 50 tons per hour per conveyor, characterizing approximately 4000 particles in every ton of RCA, in this way signaling the most critical contaminants at levels of less than 50 parts per million. With these characteristics, the system could also become relevant for other applications, such as characterizing mining waste or solid biofuels for power plants.@en

Solid waste sorting is an important pre-treatment in recycling to improve the efficiency of material recovery and reduce costs. Motivated by the PEACOC project on metal recovery from solid wastes, an innovative magnetic density separation (MDS) process has been developed for solid waste sorting. It has intrinsic advantages over conventional gravity separation technologies and the previously industrialized MDS process. The new MDS process applies an inclined planar magnet and a horizontal basin containing a static magnetic fluid as the separation medium. A particle sliding phenomenon is identified as a feature that could help the separation. Experiments have been carried out to demonstrate the role of the MDS in concentrating valuable metals in shredded PCBAs and reducing metallic contaminants in plastic fractions of shredded wires. A pilot scale facility is introduced to show the design to achieve continuous production and to reduce the consumption of ferrofluid.@en

This study addresses a critical gap in circular construction practices by assessing the use of high-quality Recycled Coarse Aggregates (RCA) from end-of-life concrete on an industrial scale. Unlike previous studies, which predominantly relied on theoretical mix designs or laboratory-level experiments, this research focuses on real-world applicability, employing commercially produced RCA and conventional production methods in industrial settings to identify upscaling challenges. Advanced Dry Recovery technology is utilized to produce high-quality RCA for both ready-mix and prefab concrete production. To ensure practical relevance, the research examines three water-to-cement ratios for ready-mix concrete and three strength classes for prefab concrete, all prepared and cast in a commercial setting using standard industrial practices. The results show that by selecting the appropriate application for RCA, there is potential for concrete companies to produce mixes using 100% RCA that meet standard requirements in terms of fresh, mechanical, and durability properties without the need for extra treatments or specific mixing methods, particularly when the water absorption of RCA is less than 4%. Achieving optimal performance requires adjustments in the mix design, specifically by considering the effective water-to-cement ratio. Additionally, the study underscores the impact of the parent concrete's properties on the RCA quality. This research not only demonstrates the feasibility of employing RCA in industrial-scale concrete production along with its associated challenges but also highlights the potential for enhancing circularity in the construction industry through large-scale adoption of RCA, thereby contributing to sustainable and circular construction practices.

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Lack of knowledge and tools hampers circular transition in the construction industry. This study analyzes the potential of a framework of circular indicators put forward by the Building Research Establishment Environmental Assessment Method (BREEAM-C) as an answer to the prevailing need of a metric for building circularity assessment to promote circular construction. A qualitative analysis approach is adopted, involving literature review, comparative case study and semi-structured interviews conducted for collecting expert opinions. An in-depth scrutiny of the BREEAM-C indicators revealed that they are rooted in circular principles, cover building circularity realizable through circular strategies, and have given due consideration to circularity in different impact areas, structural layers and life-cycle stages of buildings. Moreover, BREEAM-C indicators not only show capacity in identifying CE-related practices implemented, but also serve as benchmarks testifying that CE principles/strategies are incorporated in the design, construction, operation and management of the buildings. Despite having room for expansion, BREEAM-C has proven to be applicable and practical with potential for use in Taiwan as confirmed by expert opinions. Nevertheless, adaptation/localization is required to cater for different concerns with respect to climate and safety as well as local context and legislations.

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The construction industry urgently requires a resilient information system for effective coordination of data transmission among various stakeholders, including both the public and private sectors. Such an advanced digital solution would not only enhance transparency along the value chain but also improve both the quality of and confidence in recycled materials. Achieving circularity and reducing environmental impact are closely tied to the efficient management of material flows and life cycles. Within this context, Material Passports (MPs) are posited as a foundational element, particularly when integrated with a digital database. This integration is particularly beneficial for increasing the circularity of concrete, beginning with end-of-life concrete, a major contributor to global construction and demolition waste. MPs effectively transmit crucial information about the quality of recycled aggregates, thereby enabling their use in future construction projects. This study explores the feasibility of employing Radio Frequency Identification (RFID) technology as an MP, aiming to enhance sustainability in the concrete industry by improving transparency, traceability, and data reliability in the recycled concrete supply chain. Extensive laboratory tests carried out in three distinct experimental phases revealed that RFID tags exhibit remarkable resilience to mechanical stress typical in the supply chain and consistently maintain readability when embedded in concrete. The water content in concrete samples was identified as a significant factor influencing initial tag readability, although readability improved over time. Other factors, such as the type of aggregates, particle size distribution, and proximity to steel rebar, had minimal to modest impacts on tag performance. Additionally, the study confirmed that the readability of RFID tags remains robust at typical transport speeds, which highlights the potential of an RFID-based system in advancing supply chain management. This study provides a solid foundation for future research in this evolving area.

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Meeting the current demand for concrete requires not only mining tons of gravel and sand, but also burning large amounts of fossil fuel resources in cement kilning. Consequently, concrete recycling is crucial to achieving a material-efficient society, especially with the application of various categories of concrete and the goal of phasing out fossil fuels. A comparative life cycle assessment (LCA) is used to assess the engineering material footprint (EMF) and the fossil fuel material footprint (FMF) in closed-loop recycling of three types of concrete: siliceous concrete, limestone concrete, and lightweight aggregate concrete. This study aims to investigate the impact of (i) concrete categories, (ii) methods to model recycling, and (iii) using renewable energy sources on the material footprint in concrete recycling. The results highlight that the concrete recycling system can reduce 99% of the EMF and 66–93% of the FMF compared with the baseline system, in which concrete waste is landfilled. All three recycling modeling approaches indicate that concrete recycling can considerably reduce EMF and FMF compared with the baseline system, primarily resulting from the displacement of virgin raw materials. Using alternative diesels is more sensitive than adopting renewable electricity in reduction of the FMF in concrete recycling. Replacing diesel with electrolysis- and coal-based synthetic diesel for concrete recycling could even increase the FMF, while using biodiesel made from rapeseed and wood-based synthetic diesel can reduce 47–51% and 84–89% of the FMF, respectively, compared to the virgin diesel-based recycling system. Finally, we discussed the multifunctionality and rebound effects of recycling, and double-counting risk in material and energy accounting.

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The bottom ash is increasingly used as a substitute aggregate material in road construction in China, and road salting is the major salt source in groundwater. Continuous rainfall releases soluble salts from the bottom ash subgrade into the surrounding soil and groundwater, resulting in potential hazards. Different methods were employed to simulate and collect runoff water during rainfall events, including batch leaching test, dynamic leaching test and constant head test, to assess environmental impact of bottom ash as road basement materials under continuous rainfall conditions. This study simulated the seepage of bottom ash backfill roads under different rainfall intensities, rainfall times, and rainfall pH values. A comprehensive sampling and laboratory testing program was undertaken to characterize the environmental impact of soluble salts from bottom ash. The obtained results reveal that the leaching concentrations of Cl⁻ and SO₄²⁻ exceed the limit specified in the class V standard of surface water, which are 2.06–2.17 times and 1.08–1.25 times, respectively. By examining the long-term environmental influence under the condition of continuous rainfall, the leaching of Cl⁻ mainly occurs in the early leaching stage, and the maximum leaching concentration reaches 19,700 mg/L. The release concentration of Cl⁻ begins to be lower than the class V standard of surface water when continuous rainfall approaches the total rainfall for 13 months. The cumulative release of Cl⁻ in the bottom ash is 2.8–5.4 mg/g. Both rainfall intensity and rain pH affect the release of Cl⁻. The obtained results derived from the constant head tests indicate that stagnant water caused by rainfall deteriorates the release of soluble salt into the groundwater in only 1 day, especially at the early stage of 12 h. This work provides some basic information about how to minimize damage to the surrounding environment caused by the leaching of salt in bottom ash.

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The construction sector is the biggest driver of resource consumption and waste generation in Europe. The European Union (EU) is making efforts to move from its traditional linear resource and waste management system in the construction sector to a level of high circularity. Based on the theory of circular economy, a new paradigm called waste hierarchy was introduced in the EU Waste Framework Directive. This work uses the framework of the waste hierarchy to analyze the practice of construction and demolition waste (CDW) management in Europe. We explore the evolution of the waste hierarchy in Europe and how it compares with the circular economy. Then, based on the framework, we analyze the performance of CDW management in each EU member state. Innovative treatment methods of CDW, focusing on waste concrete, is investigated. This brings insight into optimizing and upgrading the CDW management in light of advanced technologies and steering the pathway for transitioning the EU towards a circular society.

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One of the main challenges of bottom ash reutilization is heavy metal and salts' leaching potential. The effect of wet treatment on chemical composition and leaching toxicity of bottom ash were investigated in this study to mitigate this leaching potential. Batch leaching and column leaching tests were first conducted to investigate the leaching behavior of the targeted elements (Cu, Zn, Ni, Cl-, and SO42-) from raw bottom ash and treated bottom ash after wet treatment. X-ray fluorescence analysis was used to analyze the chemical composition of bottom ash, and sequential extraction procedure (SEP) operation was done to analyze the chemical species of the heavy metals of bottom ash. The obtained results showed that the wet treatment applied on raw bottom ash posed a slight influence on the concentration of most of the major elements, 5.57-18.18%. SEP results showed the acid extractable Zn that accounted for 22.4-24.5% of the total Zn, and the iron manganese oxide bound Ni was 25.2-28.4%, and the organic matter bound Cu was 21.4-31.7%. The wet treatment reduced the concentrations and leachable amount of the targeted pollutants, which could decrease the leaching concentration of Cu by 77.1%, Zn by 34.7%, Ni by 100%, Cl by 30.1%, and SO42- by 51.4% based on the batch leaching tests under acid condition. The column leaching tests also suggest that wet treatment decreases Cu, Zn, and Cl- leaching concentration in bottom ash. This indicates that wet treatment improves the suitability of municipal solid waste incineration bottom ash for reutilization in China.

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To upcycle End-of-Life (EoL) concrete from demolished buildings, it is essential to efficiently identify the different materials that may contaminate it. The precise identification and classification of materials and contaminants are vital processes for in-line quality inspection of recycled concrete aggregates transported on a conveyor belt. In this study, a total of eight potential contaminants are considered as target contaminant materials in the streams made of coarse and fine aggregates resulting from the upcycling of EoL concrete. These contaminants degrade the quality of the aggregates even at low concentrations, so it is essential to identify the presence of such contaminants along with the main products of recycling which are recycled coarse aggregates (RCA) and recycled fine aggregates (RFA). An efficient method is proposed to identify and classify EoL concrete waste along with RCA and RFA in motion on conveyor belts via laser-induced breakdown spectroscopy (LIBS) coupled with a cluster-based identification algorithm. The model is verified with an accuracy of 0.97, a precision (weighted average) of 0.98, a recall (weighted average) of 0.97, and an F1-score (weighted average) of 0.98 for the validation set, under the optimal conditions. This study suggests that LIBS may be well suited for fast and in-line analysis of recycled concrete aggregates in industrial applications. This approach presents an innovative approach for the quality characterization of secondary materials produced from EoL concrete being transported on conveyor belts, and therefore can be of great value for the processing and high-end utilization of EoL concrete.

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This paper aims to summarize, propose, and discuss existing or emerging strategies to shift towards a circular economy of materials. To clarify the landscape of existing circular practices, a new spectrum is proposed, from product-based strategies, where entire products go through several life cycles without being reprocessed, to material-based approaches, extracting, recycling, and reprocessing materials from the waste flow. As refillable packaging does not lose any functionality or value, when re-used through many life cycles, product-based strategies are globally extremely efficient and must be promoted. It appears however that their implementation is only possible at the scale of individual products such as packaging containers, relying on the cooperation of involved companies and consumers. It appears more and more urgent to focus as well on a more systematic and flexible material-oriented scheme. The example of circular glass recycling is a success in many countries, and technologies become nowadays available to extend such practices to many other materials, such as rigid plastics. An ideal would be to aim at an economy of materials that would imitate the continuous material cycle of the biosphere. Technological and business strategies are presented and discussed, aiming at a relevant impact on circularity.@en

This study focuses on formulating the most sustainable concrete by incorporating recycled concrete aggregates and other products retrieved from construction and demolition (C&D) activities. Both recycled coarse aggregates (RCA) and recycled fine aggregates (RFA) are firstly used to fully replace the natural coarse and fine aggregates in the concrete mix design. Later, the cement rich ultrafine particles, recycled glass powder and mineral fibres recovered from construction and demolition wastes (CDW) are further incorporated at a smaller rate either as cement substituent or as supplementary additives. Remarkable properties are noticed when the RCA (4–12 mm) and RFA (0.25–4 mm) are fully used to replace the natural aggregates in a new concrete mix. The addition of recycled cement rich ultrafines (RCU), Recycled glass ultrafines (RGU) and recycled mineral fibres (RMF) into recycled concrete improves the modulus of elasticity. The final concrete, which comprises more than 75% (wt.) of recycled components/materials, is believed to be the most sustainable and green concrete mix. Mechanical properties and durability of this concrete have been studied and found to be within acceptable limits, indicating the potential of recycled aggregates and other CDW components in shaping sustainable and circular construction practices.

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Bottom ash contains unfavorable contaminants that could leach into the circulating water used for wet treatment, and its improper disposal of bottom ash could cause ecological pollution. This study was to discuss the partition of heavy metals and salts of bottom ash into circulating water and ash stockpile runoff in wet treatment plants in southern China. The leachability of bottom ash before and after the wet treatment was also investigated. The checked heavy metals Pb, Cu, and Ni and dissolved salts Cl⁻ and SO₄²⁻ show lower available fractions in leachate from the treated bottom ash than that in raw bottom ash. Circulating water is contaminated by target heavy metals, which the contents of Cu and Pb is higher than its limit for urban wastewater discharge. The circulating water owned the highest concentration of Cl⁻ and SO₄²⁻, above10000 mg/L, and 1100 mg/L, which is far higher than the limits. The detected heavy metals, Cl⁻ and SO₄²⁻ in runoff also exceed the limits for urban wastewater discharge. Locations for bottom ash processing and storage sites should be selected to control and prevent any leaching and runoff impacts. Any runoff and circulation water should be discharged to the lined landfill's leachate collection system or suitable industrial wastewater treatment facilities.

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Currently, natural resources are consumed at an alarming rate than their production (United Nations Environment Programme, 2014). This imposes unprecedented pressure on the environment. The problem seems to get worse with the present increase in population and demand for infrastructures. To alleviate these and other related problems, a circular approach to construction material flow is crucial. Recycling construction and demolition wastes (C&DW) to generate high-quality materials is essential to ensure materials circularity in the construction sector. This article, therefore, describes the development of two large-scale technologies called Advanced Dry Recovery (ADR) and Heating Air classification System (HAS). ADR and HAS are industrial-scale technologies aimed to recycle End-of-Life (EoL) concrete into coarse, fine and ultrafine particles. While ADR is used to sort out clean coarse aggregates, HAS is used to produce clean fine aggregates by heating and separating the ultrafine hydrated cement components. The process parameters and the quality of aggregates are briefly described. Accordingly, concrete made of recycled coarse and fine aggregates displays comparable mechanical properties as the reference concrete which is made of natural aggregates. Both technologies are designed to be mobile so that EoL concrete wastes are processed at the site of demolition or close to ready-mix concrete plants, reducing the heavy traffic related to construction activities. These technologies, in general, have a potential in increasing sustainability and thereby greening the construction sector. This is by far a convenient contribution towards sustainable development and a big step towards closing the recycling loop in the construction sector.@en

This study investigated the presence and concentration of 16 U.S. EPA priority controlled PAHs in gas, bio-oil and residues from the pyrolysis of different sewage sludges. We studied the temperature as a key influential factor for the formation of 16 targets PAHs and the effect of sludge source on the distribution of different molecules’ PAHs were analyzed. Results showed that most of the 16 PAHs were formed during sludge pyrolysis and mainly ended up in bio-oil and gas. The distribution of PAHs in bio-oil was mostly dependent on pyrolysis temperature. With the increase of pyrolysis temperature from 450℃ to 850℃, it has been observed an increase of PAHs concentration in the bio-oils as follows: 16 % (ISS), 1.3 % (food manufacture wastewater sludge, FSS), 194 % (printing and dyeing wastewater sludge, PDSS), 334 % (DSS). 2, 3 and 4-ring PAHs dominate, and their total mass proportion is over 70 %. In gas, the types and concentrations of PAHs were less than in bio-oil. PAHs yield in solid was very low, and a trace content of PAHs of 0.0161 mg kg⁻¹ was detected from the solid after the pyrolysis of DSS, while PAHs in solid for ISS and FSS are even non-existent and would cause fewer environmental problems.

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A stronger commitment towards Green Building and circular economy, in response to environmental concerns and economic trends, is evident in modern industrial cement and concrete production processes. The critical demand for an overall reduction in the environmental impact of the construction sector can be met through the consumption of high-grade supplementary raw materials. Advanced solutions are under development in current research activities that will be capable of up-cycling larger quantities of valuable raw materials from the fine fractions of End-of-Life (EoL) concrete waste. New technology, in particular the Heating-Air classification System (HAS), simultaneously applies a combination of heating and separation processes within a fluidized bed-like chamber under controlled temperatures (±600 °C) and treatment times (25–40 s). In that process, moisture and contaminants are removed from the EoL fine concrete aggregates (0–4 mm), yielding improved fine fractions, and ultrafine recycled concrete particles (<0.125 mm), consisting mainly of hydrated cement, thereby adding value to finer EoL concrete fractions. In this study, two types of ultrafine recycled concrete (either siliceous or limestone EoL concrete waste) are treated in a pilot HAS technology for their conversion into Supplementary Cementitious Material (SCM). The physico-chemical effect of the ultrafine recycled concrete particles and their potential use as SCM in new cement-based products is assessed by employing substitutions of up to 10% of the conventional binder. The environmental viability of their use as SCM is then evaluated in a Life Cycle Assessment (LCA). The results demonstrated accelerated hydration kinetics of the mortars that incorporated these SCMs at early ages and higher mechanical strengths at all curing ages. Optimal substitutions were established at 5%. The results suggested that the overall environmental impact could be reduced by up to 5% when employing the ultrafine recycled concrete particles as SCM in circular cement-based products, reducing greenhouse gas emissions by as much as 41 kg CO2 eq./ton of cement (i.e. 80 million tons CO2 eq./year). Finally, the environmental impacts were reduced even further by running the HAS on biofuel rather than fossil fuel.

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Urban mining from construction and demolition waste (CDW) is highly relevant for the circular economy ambitions of the European Union (EU). Given the large volumes involved, end-of-life (EoL) concrete is identified as one of the priority streams for CDW recycling in most EU countries, but it is currently largely downcycled or even landfilled. The European projects C2CA and VEEP have proposed several cost-effective technologies to recover EoL concrete for new concrete manufacturing. To understand the potential effects of large-scale implementation of those recycling technologies on the circular construction, this study deployed static material flow analysis (MFA) for a set of EoL concrete management scenarios in the Netherlands constructed by considering the development factors in two, technological and temporal dimensions. On the technological dimension, three treatment systems for EoL concrete management, namely: business-as-usual treatment, C2CA technological system and VEEP technological system were investigated. On the temporal dimension, 2015 was selected as the reference year, representing the current situation, and 2025 as the future year for the prospective analysis. The results show that the development of cost-effective technologies has the potential to improve the share of recycling (as opposed to downcycling) in the Netherlands from around 5% in 2015 up to 22%–32% in 2025. From the academic aspect, the presented work illustrates how the temporal dimension can be included in the static MFA study to explore the potential effects in the future.

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The increasing volume of Construction and demolition waste (CDW) associated with economic growth is posing challenges to the sustainable management of the built environment. The largest fraction of all the CDW generated in the member states of the European Union (EU) is End-of-life (EOL) concrete. The most widely applied method for EOL concrete recovery in Europe is road base backfilling, which is considered low-grade recovery. The common practice for high-grade recycling is wet process that processes and washes EOL concrete into clean coarse aggregate for concrete manufacturing. It is costly. As a result, a series of EU projects have been launched to advance the technologies for high value-added concrete recycling. A critical environmental and economic evaluation of such technological innovations is important to inform decision making, while there has been a lack of studies in this field. Hence the present study aimed to assess the efficiency of the technical innovations in high-grade concrete recycling, using an improved eco-efficiency analytical approach by integrating life cycle assessment (LCA) and life cycle costing (LCC). Four systems of high-grade concrete recycling were analyzed for comparison: (i) business-as-usual (BAU) stationary wet processing; (ii) stationary advanced dry recovery (ADR); (iii) mobile ADR; (iv) mobile ADR and Heating Air Classification (A&H). An overarching framework was proposed for LCA/LCC-type eco-efficiency assessment conforming to ISO standards. The study found that technological routes that recycle on-site and produce high-value secondary products are most advantageous. Accordingly, policy recommendations are proposed to support the technological innovations of CDW management.@en