Circulating fluidized bed fly ash (CFBFA) is a by-product from the combustion in circulating fluidized bed boiler in power plants. Herein, to resourcefully utilize CFBFA and reduce cement consumption, the CFBFA was ground (GCFBFA) and used to prepare low-carbon lightweight foamed concrete (LFC) for subgrade filling. The effect of GCFBFA substitution ratio on the blended cement binder and LFC was investigated. It was found that incorporation of 30 wt% GCFBFA stimulated cement hydration and produced more hydration products including C-S-H and AFt, thus enhancing the performance of binder. For LFC, GCFBFA improved the stability of fresh LFC slurry and the air-void structure by increasing the rheological properties of binder, thus improving the mechanical properties and durability including water stability and freeze-thaw resistance. The extension of setting time and reduction in hydration heat due to GCFBFA can be beneficial for transportation and massive construction. For subgrade filling, the GCFBFA content is limited to 50 wt% for LFC with wet density of 600 kg/m3 (D600) and up to 70 wt% for D700 and D800. Life cycle assessment (LCA) showed that a reduction of 52.3% in global warming potential and 43.2% in total cumulative energy consumption for the production of LFC was achieved when GCFBFA replaced 70% of cement.@en

This paper aims to improve the activity of high-calcium fly ash (FA) by using a wet carbonation treatment process. The results indicated that carbonation products, i.e. calcite, were attached to the surface of FA, which accelerated cement hydration primarily at the early stage. Significant improvement of early age strength and a decrease in setting time were therefore found in blended cement. Additionally, carbonation significantly reduced the amount of free calcium oxide (f-CaO) in FA, increasing its volume stability. Krstulovic-Dabic model was used to simulate the hydration process of blended paste, and the distribution of pore sizes and hydration products were also measured. Together with the filler effect of nano-sized calcite, the formation of carboaluminate phases refined the pore structure of blended paste. Furthermore, the amounts and mechanical properties of outer hydration products in blended paste increased.

@en

Cenospheres are low-density and hollow microspheres derived from coal-fired power plant fly ash waste. This study aims to prepare ultra-light-weight (<1000 kg/m³ wet density) concrete using fly ash cenospheres (FAC). To begin with, FAC's shell thickness and the water absorption and desorption were characterized. A mixing procedure was designed to avoid the segregation between the FAC and cement slurry. FAC can affect the rheological properties of fresh mixture over time through absorption and desorption of free water. The presented ultra-light-weight concrete has several advantages compared to the ones prepared using foaming methods. First, shrinkage is significantly reduced due to FAC's internal restraint and curing effects. Secondly, it has good mechanical performance, especially in bending and is more environmentally friendly due to use of less cement. X-ray computed tomography illustrates that FAC ultra-light-weight concrete has smaller pores of more uniform size compared with those prepared using foaming methods. X-Ray diffraction, thermal gravimetry-derivative thermal gravimetry, fourier-transform infrared spectroscopy and scanning electron microscopy are employed for the hydration products and microstructure characterization. Outcomes prove that FAC can combine well with the cement matrix, and react with calcium hydroxide to produce C-A-S-H through pozzolanic reaction.

@en

This study investigates the size effect on the compressive strength of foamed concrete at the mesoscale level combining X-ray computed tomography (X-CT) and a discrete lattice model. Image segmentation techniques and X-CT were employed to obtain virtual specimens comprising hydrated cement paste and air voids. The lineal-path function and pore size distribution was used to characterise the air void structure. A two-dimensional lattice fracture model of foamed concrete considering different wet densities was established. The model was verified experimentally at a wet density of 700 kg/m³ and then used to predict the strengths of specimens with wet densities of 600 and 800 kg/m³. Square and rectangular specimens (slenderness ratio = 2) with widths of 10, 20, 40, 70.7, and 100 mm were investigated. Results show that the air void structure significantly influences the observed size effect on the compressive strength in the investigated size range. A random forest regressor was used to predict the compressive strength of the foamed concrete; the regressor yielded satisfactory results. Finally, existing analytical size effect models were used to fit the simulated strength. Although good fitting was achieved, special attention should be given to the applicable range and physical meaning of fitted empirical parameters.

@en

A compounded system of fly ash (FA) and carbide slag (CS) was proposed for CO₂ mineralization using the aqueous approach to prepare supplementary cementitious material. Influence of CS dosage on the morphology, particle size distribution, and chemical phases of the carbonation products were characterized. It is found that the mineralization products (calcite) cover on the surface of FA leading to a remarkable synergistic effect in which the CO₂ uptake is improved by about 50%. Furthermore, FA with calcite attached effectively mitigates the set retardation in OPC/FA blends by about 30% and improved the 3- and 28-day compressive strengths by 37.2% and 24.3% respectively due to combined physical and chemical effects. The results indicate that a high-volume cement replacement can be achieved using the carbonated FA produced by the proposed synergy CO₂ mineralization.

@en

White mud is a solid waste from the papermaking industry, composed mainly of CaCO₃ and residual alkali metal ions (such as Na+, Mg²⁺). In the current study, the feasibility of using white mud as partial replacement of slag in alkali activated materials is explored. The fluidity, setting time, autogenous shrinkage, mechanical properties, hydration products and microstructure of alkali activated slag containing different amount of white mud are studied. The results show that adding white mud reduces the fluidity of freshly mixed paste, setting time and autogenous shrinkage. The ions released from the white mud participate in the polymerization reaction, accelerate the hydration reaction in the early stage, and promotes the precipitation of Mg-Al and the formation of hydrotalcite. However, excessive quantities of white mud (above 15% of the binder) leads to the reduction of compressive strength. As the content of white mud is enhanced, the Ca/(Si + Al) ratio of the gel increases and the degree of polymerization is reduced. It has been shown that white mud has potential reactivity and can partially replace slag to prepare new alkali activated materials.

@en

The classically lattice model assumes the local elements behave elastic brittle, neglecting the ductility of the mortar matrix. This leads to the simulated load⁃displacement response more brittle than the realistic. To solve the aforementioned issue, a piece⁃wise approach was introduced to describe the elastic⁃plastic constitutive relation of lattice element. The fracture process and the load⁃displacement response were obtained through the sequentially⁃linear solution approach. The model was calibrated using the uniaxial tension and compression tests. It is found that the model can precisely simulate the fracture process and load⁃displacement response. Moreover, the model was used to model the size effect in uniaxial tension and the influence of the specimen’s slenderness and boundary confinement on the fracture behavior under compression. It offers a new theoretical method and approach for studying the fracture of concrete.

@en

An engineered cementitious composite (ECC) belongs to a type of high-performance fiber-reinforced materials. Fiber alignment causes the anisotropy of such materials. Herein, the influence of the fiber orientation on water and ion penetration into an ECC was studied. Fiber alignment was achieved using an extrusion approach. Water absorption, sorptivity, chloride penetration resistance, sulfate attack resistance, and freezing–thawing resistance of specimens with fiber aligned horizontally (AH), vertically (AV), and randomly (R), corresponding to the direction of the exposure surface that was studied. The results showed that fibers oriented perpendicular to the water path delayed water migration into the ECC matrix. The sorptivity was significantly affected by the fiber direction. The sorptivity of the AH specimens was 35% and 13% lower than that of the AV and R specimens, respectively. After 180 days of exposure, the chloride penetration depth of the AH specimens was 5.7 mm, which is 13.6% and 20.8% lower than that of the AV and R specimens, respectively. The sulfate ingress profile indicates that the fiber–matrix interface oriented perpendicular to the penetration path can effectively delay sulfate migration. The fiber orientation also influences the compressive strength gain under immersion conditions (Na2SO4 solution, Na2SO4 + NaCl solution, and water). Compared with the AH and R specimens, the AV specimens are more sensitive to the immersion condition. In contrast, the fiber orientation has no significant effect on ECC specimens under freeze–thaw cycles. These findings indicate that controlling the fiber alignment and orientation in an ECC can improve its durability under certain exposure conditions.@en

The mechanical performance of engineered cementitious composite (ECC) depends greatly on fiber orientation and distribution. In this paper, the effect of fiber orientation on ECC's mechanical properties was investigated using two different casting methods: a flow-induced casting was used to enhance the fiber orientation within ECC mixture and compared with the conventional casting. The fiber orientation was quantified using scanning electron microscope (SEM) and image processing. Mechanical tests on the specimens with various fiber orientations were performed. The failure processes of ECC specimens under compression and tensile tests were analyzed using digital image correlation (DIC) technique. The proposed flow-induced casting enhanced the fiber alignment in the flow direction. Consequently, ECC's mechanical properties were significantly improved with more finer cracks under uniaxial loading. In conclusion, the proposed flow-induced casting can be adopted as an effective approach to improve fiber bridging efficiency in ECC.@en

This paper presents a research on the chloride penetration behavior of engineered cementitious composites (ECC) under sustained flexural loads. Three load levels, i.e. 30 %, 60 % and 75 % of the ultimate flexural load were used. Chloride diffusion depth and concentration profile were measured 30, 60 and 150 days after the specimen was exposed to NaCl solution and compared with pre-loaded specimens. Influence of the sustained local bending stress and microcracks were investigated. It shows that under sustained loads, the relationship between the surface chloride content and maximum normal tensile stress can be described using an exponential equation. A binary model was developed to explain the correlation among the chloride ion diffusion coefficient, maximum normal tensile stress and exposure time. Changes of capillary pore structure and phase compositions were measured using mercury intrusion porosimeter and X-ray diffraction, respectively. Unlike mortar, the fiber bridging of ECC helps with limiting crack width and thus the diffusion process, and the measured results were used to explain the observed penetration behavior of ECC. It is believed that the current study provides theoretical foundation for the durable design of the ECC/concrete composite structure.

@en

This paper presents a study on cracking characterization of engineered cementitious composites (ECC) under flexural cyclic load using digital image correlation (DIC) technique. Five stress levels, namely 0.65, 0.75, 0.8, 0.85 and 0.9 of the flexural strength, were applied. Strain map at the side surface was obtained by DIC and used to drive evolution of the midspan deflection, damage pattern, maximum crack width, number of cracks, and crack width distribution with respect to the normalized number of cycles. The stress level was found to have a significant influence on the cracking behavior of ECC under flexural cyclic load. Regardless of the applied stress level, most of the crack widths are in the range between 20 and 80 μm. In the end, a two-dimension Gauss function was used to correlate the crack width distribution with normalized number of cycle and shows satisfactory results.@en

This work presents a study of mechanical properties of foamed concrete at the meso-scale based on a combination of X-ray computed tomography (XCT) technique and a discrete lattice type fracture model. The microstructure of the foamed concrete with different densities was obtained by XCT technique and binarized as two-phase (pore/solid) materials. The parameters (e.g., porosity, pore diameter and spacing distribution) of foamed concrete air‐void structure were characterized. The virtual specimens were subjected to computational uniaxial compression, Brazilian splitting and three-point bending test to calculate strengths and elastic modulus. The mechanical properties of solid phase were derived from the recent outcome of micromechanical models. Two types of element input parameters were used to investigate the influence of the input parameters on the simulated results. The modelling results (strength value and fracture pattern) were compared with the experiments. It shows that, without further calibration, the lattice model can predict the mechanical strength and crack pattern with good accuracy. The fracture toughness KIC was derived using three-point bending strength and the average pore diameter. The results indicate that the presence of air-void structure increases the brittleness and reduces the fracture toughness of the foamed concrete.@en

Carbide residue activated blast furnace slag is a relatively new kind of eco-friendly construction materials. This work addresses the design of foamed lightweight concrete as road embankment material using such material. A statistical mixture design approach was adopted to assess the influence of each ingredient as well as the interaction between these on the spreadability and compressive strength and thus allowing mixture design. The fitted models were validated using analysis of variance, residual analysis and confirmed by the experiments. Afterwards, the proposed models were used to optimize the mixture. The mixture with the highest compressive strength and the maximum content of carbide residue that allows the mixture to meet the required properties were obtained, respectively.

@en

Properties of concrete are, to a large extent, dependent on the properties of its binding constituent, hydrated cement paste. Therefore, knowledge of properties of hydrated cement paste is crucial for predicting concrete behaviour. This paper presents an experimentally informed approach for modelling elastic and transport properties of cement paste. The models used realistic microstructural information-obtained by X-ray computed tomography-as input for property determination. The properties were then determined using discrete numerical models, namely, models based on a lattice approach. Modelling results were compared with literature data, showing excellent correlations. Furthermore, dependence of properties of cement paste on the total porosity, based on the modelling results, was explored. Finally, a correlation between elastic and transport properties for the explored range of Portland cement pastes was established. It is seen that the models can be used for property prediction, but also for exploring correlations between different parameters.@en

Micro-cubes of hardened cement paste with the lengths of 100 μm and 200 μm were prepared by micro-dicing and thin-sectioning techniques. The compressive strength and splitting strength of these specimens were measured by a nanoindenter equipped with different types of tips. Considering the heterogeneity nature of the material in a micro-scale, we examined 100 specimens via a statistic analysis. The results show that the two-parameter Weibull distribution can be used to represent the probability distribution of both compressive strength and splitting strength in a micro-scale. The specimens with a higher water-to-binder ratio have a higher strength and a lower variability. Furthermore, the specimen size has an influence on the measured strength. The bigger specimens have lower strength and variability. The reported average value and variability of strengths obtained in this work are greater than those of the concrete in a meso-scale, but lower than those of the hydration product in a nano-scale.@en

Clay brick is one of the major components of demolition waste, which is generally landfilled. Effective and new uses of recycled clay brick may provide sustainability benefits in terms of landfill reduction. Therefore, this research aims at applying Recycled fine clay brick aggregates (RFCBA) with sizes from 0.075 mm–4.75 mm to prepare Self-compacting concrete (SCC). The effects of RFCBA on fresh and hardened properties of SCC were investigated. Saturated surface dry RFCBA was used to replace Natural fine aggregate (NFA) with the percentage of 25%, 50%, 75% and 100%, respectively, in making the SCC mixes. Although experimental results showed that the flowability, passing ability, and segregation resistance of SCC containing RFCBA (RFCBA-SCC) decreased with the increasing RFCBA content, these properties still satisfy the criteria of SCC. The compressive strength, splitting strength, flexural strength, and elastic modulus of the RFCBA-SCC mixes decreased with an increase of RFCBA content. Due to their porous nature, recycled fine clay brick aggregates may also be a source of additional water for internal curing. The internal curing effect was confirmed by the mercury intrusion porosimetry, X-ray diffraction, and thermogravimetric analysis measurements. Moreover, a significant autogenous shrinkage reduction of SCC is achieved by using the RFCBA due to the release of additional water pre-stored in the RFCBA. Therefore, it can be concluded that the addition of RFCBA to SCC mixtures can provide additional practical benefits in the hardened state.@en

A combination of laboratory experiments and numerical simulations at multiple length scales can provide in-depth understanding of fracture behaviour of hydrated cement paste (HCP). To that end, the current work presents a numerical study on compressive failure of hydrated cement paste (HCP) at the micro-scale. Virtual specimens consisting of various phases were obtained using a combination of X-ray computed tomography and image segmentation techniques. The discrete lattice fracture model was used for the deformation and fracture analysis of the specimens subjected to uniaxial compression. The input local mechanical properties of each individual phase were taken from the literature in which a micro-scale compression test was conducted for the calibration of the same type model. The influence of slenderness ratios (1 and 2), water-to-cement ratios (0.3, 0.4 and 0.5 respectively) and lateral confinement of the specimen ends (free and restricted) on the failure behaviour were investigated. It has been shown by the current study that the stress–strain response cannot be completely separated from the used boundary conditions. The proposed model provides an effective tool to understand the compressive fracture behaviour of cement paste at the micro-scale.@en