Production of mature oil fields emits significant amount of CO₂ related to circulation and handling of large volumes of gas and water. This can be reduced either by (1) using a low-carbon energy source and/or (2) reducing the volumes of the non-hydrocarbon produced/injected fluids. This paper describes how improved oil recovery techniques can be designed to reduce CO₂ intensity (kgCO₂/bbl oil) of oil production by efficient use of the injectants. It is shown that CO₂ emissions associated with injection of chemicals is strongly influenced by water cut at the start of the project, extent of the water cut reduction, and chemical utilization factor defined as the volume of produced oil per mass or volume of the injectant. As an example, for the oil field considered in this study, 3–8% reduction in water cut can result in 50–80% reduction in its CO₂ intensity. In addition to the incremental oil production with lower CO₂ intensity, the earlier implementation of enhanced oil recovery methods can extend the lifetime of the mature fields if carbon emission cut-offs are applied. In case of CO₂ enhanced oil recovery (EOR), the large storage potential for CO₂ can significantly reduce the overall CO₂ emissions of oil, albeit at a large energetic cost. For CO₂ EOR using CO₂ captured from gas power plants, improving the utilization factor from 2 bbl/tCO₂ to 4 bbl/tCO₂ can reduce the CO₂ intensity of the produced oil from 120 kgCO₂/bbl to 80 kgCO₂/bbl (33% reduction).

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We develop a method based on concept of exergy-return on exergy-investment (ERoEI) to determine the energy efficiency and CO₂ footprint of polymer and surfactant enhanced oil recovery (EOR). This integrated approach considers main surface and subsurface elements of the chemical EOR methods. The main energy investment in oil recovery by water injection is mainly related to circulation of water with respect to exergy of the oil produced. At large water cuts of >90%, more than 70% of the total invested energy is spent on pumping the fluids. Consequently, production of barrels of oil is associated with large amounts of CO₂ emission for mature oil fields with large water cuts. Our analysis shows that injection of polymer increases the energy efficiency of the oil recovery system. Because of additional oil (exergy gain) and less water circulation (exergy investment), the project-time averaged energy invested (and consequently CO₂ emitted) to produce one barrel of oil from polymer flooding is less than that of the water flooding at large water cuts. We conclude that polymer injection into reservoirs with high water cut can be a solution for two major challenges of the transition period: (1) meet the global energy demand via an increase in oil recovery and (2) reduce the CO₂ footprint of oil production (more and cleaner oil). For surfactant-polymer EOR, the extent of improvement in energy efficiency depends on the incremental gain and the simplicity of the formulations.

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A method based on the concept of exergy-return on exergy-investment is developed to determine the energy efficiency and CO₂ intensity of polymer and surfactant enhanced oil recovery techniques. Exergy is the useful work obtained from a system at a given thermodynamics state. The main exergy investment in oil recovery by water injection is related to the circulation of water required to produce oil. At water cuts (water fraction in the total liquid produced) greater than 90%, more than 70% of the total invested energy is spent on injection and lift pumps, resulting in large CO₂ intensity for the produced oil. It is shown that injection of polymer with or without surfactant can considerably reduce CO₂ intensity of the mature waterflood projects by decreasing the volume of produced water and the exergy investment associated with its circulation. In the field examples considered in this paper, a barrel of oil produced by injection of polymer has 2–5 times less CO₂ intensity compared to the baseline waterflood oil. Due to large manufacturing exergy of the synthetic polymers and surfactants, in some cases, the unit exergy investment for production of oil could be larger than that of the waterflooding. It is asserted that polymer injection into reservoirs with large water cut can be a solution for two major challenges of the energy transition period: (1) meet the global energy demand via an increase in oil recovery and (2) reduce the CO₂ intensity of oil production (more and cleaner energy).

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This work uses pilot examples of CO₂ enhanced oil recovery to analyze whether and under which circumstances it is exergetically favorable to sequester CO₂ through enhanced oil recovery. We find that the net storage efficiency (ratio between the stored and captured CO₂) of the carbon capture and storage (CCS)-only projects is maximally 6–56% depending on the fuel used in the power plants. With the current state of technology, the CCS process will re-emit a minimum of 0.43–0.94 kg of CO₂ per kg of CO₂ stored. From thermodynamics point of view, CO₂ enhanced oil recovery (EOR) with CCS option is not sustainable, i.e., during the life cycle of the process more energy is consumed than the energy produced from oil. For the CCS to be efficient in reducing CO₂ levels (1) the exergetic cost of CO₂ separation from flue gas should be reduced, and/or (2) the capture process should not lead to additional carbon emission. Furthermore, we find that the exergy recovery factor of CO₂-EOR depends on the CO₂ utilization factor, which is currently in the low range of 2–4 bbl/tCO₂ based on the field data. Exergetically, CO₂ EOR with storage option produces 30–40% less exergy compared to conventional CO₂ enhanced oil recovery projects with CO₂ supplied from natural sources; however, this leads to storage of >400 kg of extra CO₂ per barrel of oil produced.

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A new model is presented, which considers the surface-complexation equilibrium between oil surface (amine and carboxylic groups) and rock surface (carbonate and calcite sites) with the brine solution. Effect of rock dissolution and oil composition on the number of available surface sites is taken into account. An in house finite volume solver, coupled with the geochemistry package PhreeqcRM, is utilized to model the multicomponent reactive flow of brine in chalk and the thermodynamic equilibrium between the oil and chalk surface. The equilibrium constants of the surface complexation reactions are tuned to the zeta potential measurements of chalk particles in different brines, and later adjusted to the chromatographic data for the flow of brine in the Stevns-Klint chalk cores. The effect of brine composition, temperature, and electrolyte models, i.e., (extended) Davies, Pitzer, and extended UNIQUAC on the solubility, and the results of the surface complexation model are studied and compared to a data set of the spontaneous imbibition experimental data for chalk. We found that the remaining oil saturation in the imbibition experiments is correlated with the number of bonds between the amine and carboxylate groups on the oil surface and the carbonate and protonated calcite on the chalk surface.

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Porous biomaterials that simultaneously mimic the topological, mechanical, and mass transport properties of bone are in great demand but are rarely found in the literature. In this study, we rationally designed and additively manufactured (AM) porous metallic biomaterials based on four different types of triply periodic minimal surfaces (TPMS) that mimic the properties of bone to an unprecedented level of multi-physics detail. Sixteen different types of porous biomaterials were rationally designed and fabricated using selective laser melting (SLM) from a titanium alloy (Ti-6Al-4V). The topology, quasi-static mechanical properties, fatigue resistance, and permeability of the developed biomaterials were then characterized. In terms of topology, the biomaterials resembled the morphological properties of trabecular bone including mean surface curvatures close to zero. The biomaterials showed a favorable but rare combination of relatively low elastic properties in the range of those observed for trabecular bone and high yield strengths exceeding those reported for cortical bone. This combination allows for simultaneously avoiding stress shielding, while providing ample mechanical support for bone tissue regeneration and osseointegration. Furthermore, as opposed to other AM porous biomaterials developed to date for which the fatigue endurance limit has been found to be ≈20% of their yield (or plateau) stress, some of the biomaterials developed in the current study show extremely high fatigue resistance with endurance limits up to 60% of their yield stress. It was also found that the permeability values measured for the developed biomaterials were in the range of values reported for trabecular bone. In summary, the developed porous metallic biomaterials based on TPMS mimic the topological, mechanical, and physical properties of trabecular bone to a great degree. These properties make them potential candidates to be applied as parts of orthopedic implants and/or as bone-substituting biomaterials.@en