This paper presents a complex order filter developed and subsequently integrated into a PID-based controller design. The nonlinear filter is designed with reset elements to have describing function based frequency response similar to that of a linear (practically non-implementable) complex order filter. This allows for a design which has a negative gain slope and a corresponding positive phase slope as desired from a loopshaping controller-design perspective. This approach enables improvement in precision tracking without compromising the bandwidth or stability requirements. The proposed designs are tested on a planar precision positioning stage and performance compared with PID and other state-of-the-art reset based controllers to showcase the advantages of this filter.

This paper presents a novel 'Constant in gain Lead in phase' (CgLp) element using nonlinear reset technique. PID is the industrial workhorse even to this day in high-tech precision positioning applications. However, Bode's gain phase relationship and waterbed effect fundamentally limit performance of PID and other linear controllers. This paper presents CgLp as a controlled nonlinear element which can be introduced within the framework of PID allowing for wide applicability and overcoming linear control limitations. Design of CgLp with generalized first-order reset element and generalized second-order reset element (introduced in this paper) is presented using describing function analysis. A more detailed analysis of reset elements in frequency domain compared to existing literature is first carried out for this purpose. Finally, CgLp is integrated with PID and tested on one of the DOFs of a planar precision positioning stage. Performance improvement is shown in terms of tracking, steady-state precision, and bandwidth.

A controller with the frequency response of a complex order derivative may have a gain that decreases with frequency, while the phase increases. This behaviour may be desirable to ensure simultaneous rejection of high-frequency noise and robustness to variations of the open-loop gain. Implementations of such complex order controllers found in the literature are unsatisfactory for several reasons: the desired behaviour of the gain may be difficult or impossible to obtain, or non-minimum phase zeros may appear, or even unstable open-loop poles. We propose an alternative nonlinear approximation, combining a CRONE approximation of a fractional derivative with reset control, which does not suffer from these problems. An experimental proof of concept confirms the good results of this approximation and shows that nonlinear effects do not preclude the desired performance.

The high tech industry which requires fast stable motion with nanometer precision continues to mainly use PID which is limited by fundamental linear control limitations. Floor vibrations as disturbance significantly affect performance and their rejection is particularly affected by these limitations. Reset control has provided a promising alternative to surpass these, while simultaneously allowing the use of industry standard loop-shaping during design. However, the reset action introduced higher order harmonics can induce unwanted dynamics and negatively influence performance. This paper investigates two reset control strategies namely (1) band-pass phase lag reduction and (2) phase compensation to reduce the negative effects of higher order harmonics. The strategies are tested on a precision positioning stage for vibration rejection and the results show that phase compensation provides better performance compared to other tested strategies.

This chapter deals with the design of both integer and fractional-order controllers for precision mechatronic systems. System performance and robustness analysis in the frequency domain is studied using closed-loop sensitivity functions. Controller design along with rules of thumb is introduced followed by an analysis of the advantages of using fractional-order controllers and their design. A practical example is considered to highlight the advantages of using fractional-order controllers in precision mechatronics.

A novel toolbox named FLOreS is presented for intuitive design of fractional order controllers (FOC) using industry standard loop shaping technique. This will allow control engineers to use frequency response data (FRD) of the plant to design FOCs by shaping the open loop to meet the necessary specifications of stability, robustness, tracking, precision and bandwidth. FLOreS provides a graphical approach using closed-loop sensitivity functions for overall insight into system performance. The main advantage over existing optimization toolboxes for FOC is that the engineer can use prior knowledge and expertise of plant during design of FOC. Different approximation methods for fractional order filters are also included for greater freedom of final implementation. This combined with the included example plants enables additionally to be used as an educational tool. FLOreS has been used for design and implementation of both integer and fractional order controllers on a precision stage to prove industry readiness.

Industrial PID consists of three elements: Lag (integrator), Lead (Differentiator) and Low Pass Filters (LPF). PID being a linear control method is inherently bounded by the waterbed effect due to which there exists a trade-off between precision tracking, provided by Lag and LPF on one side and stability robustness, provided by Lead on the other side. Nonlinear reset strategies applied in Lag and LPF elements have been very effective in reducing this trade-off. However, there is lack of study in developing a reset Lead element. In this paper, we develop a novel lead element which provides higher precision and stability compared to the linear lead filter and can be used as a replacement for the same. The concept is presented and validated on a Lorentz-actuated nanometer precision stage. Improvements in precision, tracking and bandwidth are shown through two separate designs. Performance is validated in both time and frequency domain to ensure that phase margin achieved on the practical setup matches design theories.

Today, fractional order proportional integration derivative (FO-PID) controllers have attracted much attention from academia and industry. Despite FO-PID controllers outperforming integer order (IO) ones in many cases, the latter continues to dominate industrial utilization. One of the big barriers which confine adoption of FO-PID controllers is the complexity of the current tuning methods for industrial application. In this paper, a practical tuning method for FO-PID controllers is introduced. In this line, classical loop-shaping tools are utilized to propose this new simple tuning rule. A rule of thumb and a guideline are given for non-expert and industrial users for controlling motion systems. Finally, the tuning method is validated in a high-tech precision positioning system.

In this paper a novel reset control synthesis method is proposed: CRONE reset control, combining a robust fractional CRONE controller with non-linear reset control to overcome waterbed effect. In CRONE control, robustness is achieved by creation of constant phase behaviour around bandwidth with the use of fractional operators, also allowing more freedom in shaping the open-loop frequency response. However, being a linear controller it suffers from the inevitable trade-off between robustness and performance as a result of the waterbed effect. Here reset control is introduced in the CRONE design to overcome the fundamental limitations. In the new controller design, reset phase advantage is approximated using describing function analysis and used to achieve better open-loop shape. Sufficient quadratic stability conditions are shown for the designed CRONE reset controllers and the control design is validated on a Lorentz-actuated nanometre precision stage. It is shown that for similar phase margin, better performance in terms of reference-tracking and noise attenuation can be achieved.