Localised laser treatments enable the creation of sophisticated austenite/martensite mesostructures in Fe–Ni–C steel with the potential of achieving enhanced mechanical performance. The control of phase topology is essential to modify the properties of these structures on demand and requires a profound understanding of the effect of the processing parameters on the development of the different phases upon the application of laser treatment. In this work, the microstructure evolution under exceptional gradients in temperature and heating rates is thoroughly investigated. The extent of the laser-affected zone and the heat input were tailored by varying laser parameters and specimen thickness, based on a model that considers transient material properties and the coupling between temperature and microstructure. The predicted temperature fields resulted in a complex interplay between martensite to austenite phase transformation and martensite tempering. Considering the high heating rates of up to 25000 K/s and the observed microstructures, it is suggested that austenite was formed by a pseudo-displacive mechanism and subsequently fully recrystallised in the zones most directly affected by the laser heat source. A smooth strength transition from austenite to martensite, affected by the laser parameters, could be exploited for more effective deformation mechanisms and improved material mechanical properties.

This work presents constitutive equations and a dataset of a thermal model for the prediction of temperature fields and heating rates during the application of localized laser treatments to a Fe-C-Ni alloy. The model considers transient material properties and the coupling between temperature and microstructure, with emphasis on the phase dependence of the thermal parameters and the hysteresis in the phase change. The model can predict temperature fields that are in agreement with the experimental microstructures at the laser-affected zones. This model can be applied to other materials exhibiting solid-state transformations upon the application of laser treatments.

The realisation of sophisticated hierarchically patterned multiphase steels has the potential to enable unprecedented properties in engineering components. The present work explores the controlled creation of patterned multiphase steels in which the patterns are defined by two different crystal structures: face centre cubic or fcc (austenite) and body centre cubic or bcc (martensite). These austenite/martensite mesostructures are generated by solid–solid phase transformations during the application of localised laser heat treatments in a Fe-Ni-C alloy. In particular, four patterned configurations are analysed in this work consisting of one or two horizontal austenite line structures imprinted in a base of as-quenched or tempered martensite. Digital image correlation analysis during tensile testing of the developed materials showed that both the strength of the base martensite and the mesostructure at the gauge have a strong effect on the resulting properties. Clear differences were observed among the configurations in strain partitioning, hardening of the different constituents and failure. The uniform elongation and tensile strength are increased with respect to that of the reference martensite and austenite, respectively. Concepts explored in this work can be extended to more complex patterns and other base microstructures, opening novel strategies to engineer properties in steel and other alloys.

The martensitic transformation in pure Fe and its alloys has been studied over many decades. Several theoretical models have been proposed to describe the atomic motion that leads to the fcc-to-bcc martensitic transformation. However, such models do not account for the effect of pre-existing planar defects such as twin boundaries and stacking faults, present in the high-temperature austenite phase prior to the transformation process. This work systematically studies the role of nano-spaced planar faults with different inter-spacing on the martensitic transformation using molecular dynamics simulations. Research shows that the investigated planar defects affect the nucleation and growth mechanisms during martensite formation, the morphology of the resulting microstructure, the specific atomic path leading to the phase transformation, and the martensite start temperatures. Martensite variants were identified by the analysis of the atomic shears and slip systems during the transformation process. A crystallographic analysis is done to explain the existence of different shear mechanisms of martensite transformation at different locations in the fcc austenite. The present investigation provides fundamental insights into the martensitic transformation process in presence of pre-existing planar defects and can be applied to other material systems, e.g., Fe alloys.

Investigating the main determinants of the mechanical performance of metals is not a simple task. Already known physically inspired qualitative relations between 2D microstructure characteristics and 3D mechanical properties can act as the starting point of the investigation. Isotonic regression allows to take into account ordering relations and leads to more efficient and accurate results when the underlying assumptions actually hold. The main goal in this paper is to test order relations in a model inspired by a materials science application. The statistical estimation procedure is described considering three different scenarios according to the knowledge of the variances: known variance ratio, completely unknown variances, and variances under order restrictions. New likelihood ratio tests are developed in the last two cases. Both parametric and non-parametric bootstrap approaches are developed for finding the distribution of the test statistics under the null hypothesis. Finally an application on the relation between geometrically necessary dislocations and number of observed microstructure precipitations is shown.

The mechanisms driving variant selection phenomena in ausformed bainitic microstructures are not fully controlled yet. Previous results are not congruent among them, as they cannot be explained by the same rule. In this work, we aimed to understand the mechanisms governing variant selection in a medium carbon-high silicon steel subjected to ausforming treatments. To do so, the microstructural characterization in different regions of barreled samples has been combined with the simulation of the stress and strain state at the macro and micro level, by finite elements simulations and crystal plasticity simulations, respectively. The main conclusion is that the variant selection shown in these microstructures can be explained by understanding the distribution of the plastic strains at the macro and micro level. The selection of crystallographic variants is more pronounced in the regions which have been more deformed. Also, the deformation distributes along deformation microbands, where the most promoted variants seem to grow, in good agreement with previous results in ausformed lath martensite.

The bainitic ferrite plate thickness is the main parameter that controls the strength of this type of microstructures. Such thickness has been proved to mainly depend on the austenite yield strength, the driving force for the transformation and the transformation temperature. However, no research has focused on how these parameters evolve throughout the transformation and how this evolution can affect the outcome. In this study, thermal and thermomechanical treatments have been performed in three selected steels. The treatments have been designed in such a way that all the mentioned parameters are comparable, aiming to obtain similar microstructures in terms of bainitic ferrite plate thickness. However, significant differences have been found among the microstructures, with variations in plate thickness larger than 100 nm. These results indicate that there might be other factors that take part in the scale of bainitic microstructures. To explain these differences and based on the kinetics of the transformation and on the carbon content of austenite at the end of the transformation, a possible explanation has been proposed.

The initial formation of athermal martensite was proven to accelerate the subsequent bainite formation kinetics during isothermal holdings below the martensite-start temperature (M_s). The presence of prior athermal martensite (PAM) within the phase mixture is expected to modify the overall mechanical response of these newly-designed multiphase steels. Differences stem not only from the balance of product phases, but also from the effect of tempering of the PAM with variations in the applied holding time. This work investigates the effect of tempering time on the mechanical behaviour of the PAM and, as consequence, on the overall mechanical response of these microstructures. Results show that, for short holding times (several minutes), PAM yields similar to as-quenched martensite while, for longer holding times, its yielding behaviour becomes comparable to the one exhibited by typical tempered martensite. Furthermore, the use of Kocks-Mecking curves for the analysis of the mechanical performance confirms the bainitic character of the product phase isothermally formed below M_s. Tailoring the bainitic-martensitic microstructure with variations of the holding time below M_s enables to obtain advanced multiphase steels with comparable mechanical properties to those exhibited by conventional bainitic steels, but in shorter processing times due to the acceleration of bainite formation.

Understanding the local strain enhancement and lattice distortion resulting from different microstructure features in metal alloys is crucial in many engineering processes. The development of heterogeneous strain not only plays an important role in the work hardening of the material but also in other processes such as recrystallization and damage inheritance and fracture. Isolating the contribution of precipitates to the development of heterogeneous strain can be challenging due to the presence of grain boundaries or other microstructure features that might cause ambiguous interpretation. In this work a statistical analysis of local strains measured by electron back scatter diffraction and crystal plasticity based simulations are combined to determine the effect of M₂₃C₆ carbides on the deformation of an annealed AISI 420 steel. Results suggest that carbides provide a more effective hardening at low plastic strain by a predominant long-range interaction mechanism than that of a pure ferritic microstructure. Carbides not only influence local strain directly by elastic incompatibilities with the ferritic matrix, but also the spatial interactions between ferrite grains. Carbides placed at the grain boundaries enhanced the development of strain near ferrite grain boundaries. However the positive effect of carbides and grain boundaries to develop high local strains is mitigated at regions with high density of carbides and ferrite grain boundaries.

By means of high-energy synchrotron X-ray diffraction, the interplay between martensite and retained austenite phases in steel during the application of stress has been analyzed. Martensite properties were varied through controlled reheating heat treatments in a low carbon Quenched and Partitioned (Q&P) steel consisting of retained austenite and martensite. The reheating treatments significantly altered martensite strength while keeping the same fractions of retained austenite as the non-reheated Q&P microstructures, resulting in different degrees of stress partitioning and work hardening of the individual microconstituents. Results of this study show that the strength ratio between the different phases in the microstructure plays a crucial role in the onset and rate of mechanically induced decomposition of retained austenite. Consequently, the strength ratio between phases controls the yielding and work-hardening of the material.

A medium-Mn steel, exhibiting manganese macrosegregation, was investigated. In order to study how the microstructure development influences the fracture mechanisms, the steel was quenching and partitioning processed using two different partitioning temperatures. At 400 °C partitioning temperature, the microstructure exhibits intergranular fracture at low plastic strain, following Mn-rich regions in which fresh martensite predominates. Elongated thin precipitates at prior austenite grain boundaries facilitate the initiation and progress of cracks at these locations. After partitioning at 500 °C, the redistribution of carbon triggers the formation of pearlite, the precipitation of carbides in the carbon-enriched austenite and the formation of spheroidal carbides at prior austenite grain boundaries. All these microstructural features result in an interlath fracture with more ductile character than after partitioning at 400 °C. In both cases, manganese macrosegregation triggers brittle fracture mechanisms by creating large hardness gradients.

The accelerated formation of bainite in presence of martensite is opening a new processing window for the steel industry. However, for a feasible industrial implementation, it is necessary to determine the mechanical behaviour of the steels developed under such conditions. This study focuses on analysing the effects of the formation of athermal martensite, followed by the formation of bainitic ferrite, on the mechanical response of a low-C high-Si steel. For this purpose, microhardness measurements and tensile tests have been performed on specimens that were thermally treated either above or below the martensite-start temperature (M_s). Specimens isothermally treated below M_s exhibit a good combination of mechanical properties, comparable with that of the specimens heat treated by conventional treatments above M_s, where there was no prior formation of martensite. Investigations show an increase of the yield stress and a decrease of the ultimate tensile strength as the isothermal holding temperature is decreased below M_s. The formation of prior athermal martensite and its tempering during the isothermal holding leads to the strengthening of the specimens isothermally heat treated below M_s at the expense of slightly decreasing their strain hardening capacity.

Advanced Multiphase High Strength Steels are generally obtained by applying isothermal treatments around the martensite start temperature (M_s). Previous investigations have shown that bainitic ferrite can form from austenite in isothermal treatments below M_s, where its formation kinetics is accelerated by the presence of the athermal martensite. That athermal martensite is tempered during the isothermal treatment, and fresh martensite may form during the final cooling to room temperature. The distinction between product phases present after the application of this type of heat treatments is difficult due to morphological similarities between these transformation products. The aim of this study is to characterize the structural and morphological features of the product phases obtained in isothermal treatments below the M_s-temperature in a low-carbon high-silicon steel. Multiphase microstructures, having controlled fractions of product phases, were developed by applying isothermal treatments above and below M_s, and were further studied by electron back scatter diffraction (EBSD) and scanning electron microscopy (SEM). The bainitic or martensitic nature of these product phases is discussed based on this characterization. Results showed that bainitic ferrite appears in the form of acicular units and irregularly shaped laths. Tempered martensite appears as laths with a sharp tip and as relatively large elongated laths with wavy boundaries containing protrusions.

The mechanical and thermal stability of austenite in multiphase advanced high strength steels are influenced by the surrounding microstructure. The mechanisms underlying and the relations between thermal and mechanical stability are still dubious due to the difficulty of isolating other factors influencing austenite stability. In this work, martensite/austenite microstructures were created with the only significant difference being the degree of tempering of the martensite matrix. Hence, the effect of tempering in martensite is isolated from other factors influencing the stability of austenite. The thermal stability during heating of retained austenite was evaluated by monitoring phase fractions as a function of controlled temperature employing both dilatometry and magnetometry measurements. The mechanical stability was studied by performing interrupted tensile tests and determining the remaining austenite fraction at different levels of strain. The thermal stability of this remaining austenite after interrupted tests was studied by subsequent reheating of strained specimens. The results are evidence for the first time that thermal recovery of martensite during reheating assists austenite decomposition through shrinkage and softening of martensite caused by a reduction of dislocation density and carbon content in solid solution. This softening of martensite also leads to a subsequent reduction of austenite mechanical stability. Additionally, remaining austenite after pre-straining at room temperature was thermally less stable than before pre-straining, demonstrating that plastic deformation has opposing effects on thermal and mechanical stability.

The role of retained austenite on tensile behavior in quenched and partitioned (Q&P) steels has been studied extensively, but the deformation behavior of martensite, which comprises the majority of Q&P microstructures, has received less attention. In this investigation, martensite properties were varied through heat treatment in a low carbon Q&P steel consisting of retained austenite and martensite. Additional conditions were produced by reheating the Q&P steel to 450 °C for 30 min or to 700 °C followed immediately by quenching. The reheated microstructures contained similar fractions of retained austenite as the non-reheated Q&P microstructures, but reheating tempered the martensite, thereby decreasing martensite dislocation density. The reheated conditions had a lower yield stress and initial work hardening rate than the non-reheated Q&P condition. However, the reheated conditions had a greater work hardening rate at larger strains and greater uniform strain due to less stable retained austenite. Furthermore, the tensile strength of the condition reheated to 450 °C was nearly equal to the non-reheated condition. In addition to retained austenite to martensite transformation, the early stage work hardening rate of martensite is critical to ductility and is dependent on martensite dislocation density, which can be decreased through tempering.

Current trends in steels are focusing on refined martensitic microstructures to obtain high strength and toughness. An interesting manner to reduce the size of martensitic substructure is by reducing the size of the prior austenite grain (PAG). This work analyzes the effect of PAGS refinement by thermal cycling on different microstructural features of as-quenched lath martensite in a 0.3C-1.6Si-3.5Mn (wt pct) steel. The application of thermal cycling is found to lead to a refinement of the martensitic microstructures and to an increase of the density of high misorientation angle boundaries after quenching; these are commonly discussed to be key structural parameters affecting strength. Moreover, results show that as the PAGS is reduced, the volume fraction of retained austenite increases, carbides are refined and the concentration of carbon in solid solution as well as the dislocation density in martensite increase. All these microstructural modifications are related with the manner in which martensite forms from different prior austenite conditions, influenced by the PAGS.