Foam structure evolves with time due to gas diffusion between bubbles (coarsening). In a bulk foam, coarsening behaviour is well defined, but there is less understanding of coarsening in confined geometries such as porous media. Previous predictions suggest that coarsening will cause foam lamellae to move to low energy configurations in the pore throats, resulting in greater capillary resistance when restarting flow. Foam coarsening experiments were conducted in both a model-porous-media micromodel and in a sandstone core. In both cases, foam was generated by coinjecting surfactant solution and nitrogen. Once steady state flow had been achieved, the injection was stopped and the system sealed off. In the micromodel, the foam coarsening was recorded using time-lapse photography. In the core flood, the additional driving pressure required to reinitiate flow after coarsening was measured. In the micromodel the bubbles coarsened rapidly to the pore size. At the completion of coarsening the lamellae were located in minimum energy configurations in the pore throats. The wall effect meant that the coarsening did not conform to the unconstricted growth laws. The coreflood tests also showed coarsening to be a rapid process. The additional driving pressure to restart flow reached a maximum after just 2 minutes.

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Gas trapping is an important mechanism in both Water or Surfactant Alternating Gas (WAG/SAG) and foam injection processes in porous media. Foams for enhanced oil recovery (EOR) can increase sweep efficiency as they decrease the gas relative permeability, and this is mainly due to gas trapping. However, gas trapping mechanisms are poorly understood. Some studies have been performed during corefloods, but little work has been carried out to describe the bubble trapping behaviour at the pore scale. We have carried out foam flow tests in a micromodel etched with an irregular hexagonal pattern. Image analysis of the foam flow allowed the bubble centres to be tracked and local velocities to be obtained. It was found that the flow in the micromodel is dominated by intermittency and localized zones of trapped gas. The quantity of trapped gas was measured both by considering the fraction of bubbles that were trapped (via velocity thresholding) and by measuring the area fraction containing immobile gas (via image analysis). A decrease in the quantity of trapped gas was observed for both increasing total velocity and increasing foam quality. Calculations of the gas relative permeability were made with the Brooks Corey equation, using the measured trapped gas saturations. The results showed a decrease in gas relative permeabilities, and gas mobility, for increasing fractions of trapped gas. It is suggested that the shear thinning behaviour of foam could be coupled to the saturation of trapped gas.

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Foams for enhanced oil recovery can increase sweep efficiency, as they decrease the gas relative permeability, mainly due to gas trapping. However, gas trapping mechanisms are poorly understood. Some studies have been performed during corefloods, but little work has been carried out to describe the bubble trapping behaviour at the pore scale. Microfluidic experiments are a useful tool for studying the foam flow behavior at the pore scale. We have carried out foam flow tests in a model porous media glass micromodel. Image analysis of the foam flow allowed local velocities to be obtained. The quantity of trapped gas was measured both by considering the fraction of bubbles that were trapped (via velocity thresholding) and by measuring the area fraction containing immobile gas (via image analysis). A decrease in the trapped gas fraction was observed both for increasing total velocity and for increasing foam quality. Calculations of the gas relative permeability were made with the Brooks Corey equation, using the measured trapped gas saturations. The results showed a decrease in gas relative permeabilities for increasing fractions of trapped gas. It is suggested that the shear thinning behaviour of foam could be coupled to the saturation of trapped gas. @en

Gas injection was introduced to the petroleum industry in the early 1950s. Nevertheless, the process efficiency is impacted by the low density and viscosity of the gas, which decrease sweep efficiency. Foam for Enhanced Oil Recovery (EOR) can overcome the downside of the viscous fingering by increasing the apparent viscosity of the gas. Importantly, the structure of the foam evolves with time due to gas diffusion between bubbles (coarsening). In a bulk foam, the coarsening behaviour is well defined, but there is a lack of understanding of coarsening behaviour in confined geometries, especially in porous media. Nonnekes et al [2014] predicted numerically and analytically that coarsening will cause the foam lamellae to move to low energy configurations in the pore throats, resulting in greater capillary resistance when trying to restart flow. This study describes foam coarsening in a porous medium and the implications for foam propagation. Foam coarsening experiments have been conducted in both a micromodel and in a rock core. The micromodel is etched with an irregular hexagonal pattern, with a Gaussian distribution of pore diameters. Foam was generated by coinjecting surfactant solution and nitrogen gas into the micromodel. Once steady state flow had been achieved, the flow was stopped. The coarsening behaviour of the foam was recorded using time-lapse photography. The core flood coarsening experiments were carried out using a Bentheimer Sandstone core. Foam was produced by coinjecting surfactant solution and nitrogen at the base of the core. Once a steady state flow was achieved, the flow was stopped and the core sealed off. When flow restarted, the additional driving pressure required to reinitiate flow was measured, and this could be attributed to the stable configuration of the coarsened foam. The microfluidic results found that the bubbles coarsened rapidly (t < 10 minutes) to the size of the pores. At the completion of coarsening the majority of the lamellae were located in the pore throats with minimum length. Because of the effect of the walls, the behaviour did not conform to the unconstricted coarsening growth laws. Furthermore, results on coreflood showed that coarsening is a rapid process, in agreement with microfluidic results. An increase in the additional pressure required to re-initiate flow was observed for the first 1 – 5 minutes of flow stoppages, while the pressure peaks did not increase for durations above 5 min. The implications of this behaviour for the field scale are also discussed. @en