Model Order Reduction on the Differential Algebraic Equations for Conveyor Belt Systems

Abstract

This thesis explores the improvement of computational efficiency in simulating two-dimensional conveyor belt systems by applying model order reduction (MOR) techniques. Conveyor belts, crucial for material handling in various industries, are traditionally modeled using finite element methods (FEM), which can be computationally demanding, particularly for long-term simulations with a high number of grid elements. To address this, MOR techniques aim to reduce high-dimensional models into lowerdimensional models.
The study investigates three MOR approaches—modal decomposition, Proper Orthogonal Decomposition (POD), and Dynamic Mode Decomposition (DMD)—to apply on existing software built by VORtech that simulates two-dimensional conveyor belt systems. When considering MOR to reduce the two-dimensional system, challenges arise related to nonlinearities, differential algebraic equations (DAEs), and complex modeling steps. Among the methods tested, DMD proved to be the most effective, offering significant reductions in computational time while maintaining accuracy. POD also demonstrated accuracy but had less impact on speed due to the time-consuming complex modeling steps in the simulation software. These complex modeling steps are not investigated in detail in this thesis and therefore not reducible with the intrusive POD. Because of the non-intrusive nature of DMD, this method was able to incorporate these extra processes in the reduced order model.
The study concludes with recommendations for future research, emphasizing the need for optimization of the code segments that handle the complex modeling steps. In addition, conventional modeling approaches as alternatives to the complex interpolation step could be explored, to enhance the applicability of MOR. Furthermore, DMD with control or parametric DMD could be explored to obtain a reduced order model by interpreting misalignments of rollers as controls or parameters. Finally, a method is proposed to make modal decomposition useful for models, where the solutions depend highly on the external forces. Although this method is not applied to the model considered in this thesis, it would be interesting to explore this modified modal decomposition method on other models that are significantly influenced by the external forces.