A ground vibration test was conducted with a 1:3 scaled Diana 2 glider model where the modal parameters were estimated using the accelerometers, gyroscopes and strain gauges integrated in the test aircraft and validated using externally attached calibrated accelerometers and commercial software. These modal parameters were then used to update a FEM model of the glider together with static load tests and component mass measurements. The goal for this updated and fitted FEM model is then to build an aeroelastic model for flexible aircraft flight dynamics simulator.

Most MDO problems currently do not include manufacturing as an optimization domain. Within the H2020 project AGILE 4.0 the intent is to bring manufacturing into the MDO domain using MBSE techniques developed within the project. To demonstrate how manufacturing can be brought into the MDO domain application cases are set up that resemble MDO problems from industry. In this paper, the MDO techniques will be used for the design of a Flap for a regional jet. The manufacturing aspect is represented by including the manufacturing cost of the flap in a Design Of Experiments (DOE). In this DOE different flap kinematic mechanisms and different flap sizes and paths are explored. The DOE is set up using the MDO toolset developed within AGILE 4.0. It allows for an automatic definition of the DOE workflow. The DOE results show that the choice of flap configuration has a significant effect on the Flap manufacturing cost, the flap wright and the landing performance of the aircraft. Next steps will be to investigate more flap configurations, improved the manufacturing cost model used and to set up a true flap optimization.

The research and innovation AGILE project developed the next generation of aircraft Multidisciplinary Design and Optimization processes, which target significant reductions in aircraft development costs and time to market, leading to more cost-effective and greener aircraft solutions. The high level objective is the reduction of the lead time of 40% with respect to the current state-of-the-art. 19 industry, research and academia partners from Europe, Canada and Russia developed solutions to cope with the challenges of collaborative design and optimization of complex products. In order to accelerate the deployment of large-scale, collaborative multidisciplinary design and optimization (MDO), a novel methodology, the so-called AGILE Paradigm, has been developed. Furthermore, the AGILE project has developed and released a set of open technologies enabling the implementation of the AGILE Paradigm approach. The collection of all the technologies constitutes AGILE Framework, which has been deployed for the design and the optimization of multiple aircraft configurations. This paper focuses on the application of the AGILE Paradigm on seven novel aircraft configurations, proving the achievement of the project’s objectives.