Material-extrusion-based 3D printing with polylactic acid (PLA) has transformed the production of lightweight lattice structures with a high strength-to-weight ratio for various industries. While PLA offers advantages such as eco-friendliness, affordability, and printability, its mechanical properties degrade due to environmental factors. This study investigated the impact resistance of PLA lattice structures subjected to material degradation under room temperature, humidity, and natural light exposure. Four lattice core types (auxetic, negative-to-positive (NTP) gradient in terms of Poisson’s ratio, positive-to-negative (PTN) gradient in terms of Poisson’s ratio, and honeycomb) were analyzed for variations in mechanical properties due to declines in yield stress and failure strain. Mechanical testing and numerical simulations at various yield stress and failure strain levels evaluated the degradation effect, using undegraded material as a reference. The results showed that structures with a negative Poisson’s ratio exhibited superior resistance to local crushing despite material weakening. Reducing the material’s brittleness (failure strain) had a greater impact on impact response compared to reducing its yield stress. This study also revealed the potential of gradient cores, which exhibited a balance between strength (maintaining similar peak force to auxetic cores around 800 N) and energy absorption (up to 40% higher than auxetic cores) under moderate degradation (yield strength and failure strain at 60% and 80% of reference values). These findings suggest that gradient structures with varying Poisson’s ratios employing auxetic designs are valuable choices for AM parts requiring both strength and resilience in variable environmental conditions@en

Cellular biomaterials offer unique properties for diverse biomedical applications. However, their complex viscoelastic behavior requires careful consideration for design optimization. This study explores the effective viscoelastic response of two promising unit cell designs (tetrahedron-based and octet-truss) suitable for high porosity and strong mechanics. The asymptotic homogenization (AH) method was employed to determine effective longitudinal and shear moduli, as well as Poisson’s ratio, across various relative densities. Finite element simulations (ABAQUS) validated the AH results, demonstrating good agreement (<10% discrepancies). Additionally, analytical models and compression tests on 3D-printed lattice structures supported the theoretical predictions. The study revealed a strong correlation between relative density and the effective modulus of both designs. Notably, the tetrahedron-based design exhibited superior modulus, making it favorable for high loading levels, particularly when used as a high-density configuration. Both designs demonstrated minimal time-dependent elastic modulus changes and a near-constant Poisson’s ratio (0.34–0.349 for octet-truss, 0.316–0.326 for tetrahedron) across a 5–50% relative density range. While minimal, time-dependent modulus reduction needs to be considered in longer-term simulations (𝑡>107 s). This study provides valuable insights into the viscoelastic behavior of these unit cells using the homogenization method, with potential applications in various biomedical fields.@en