Cellular biomaterials offer unique properties for diverse biomedical applications. However, their complex viscoelastic behavior requires careful consideration for design optimization. This study explores the effective viscoelastic response of two promising unit cell designs (tetrahedron-based and octet-truss) suitable for high porosity and strong mechanics. The asymptotic homogenization (AH) method was employed to determine effective longitudinal and shear moduli, as well as Poisson’s ratio, across various relative densities. Finite element simulations (ABAQUS) validated the AH results, demonstrating good agreement (<10% discrepancies). Additionally, analytical models and compression tests on 3D-printed lattice structures supported the theoretical predictions. The study revealed a strong correlation between relative density and the effective modulus of both designs. Notably, the tetrahedron-based design exhibited superior modulus, making it favorable for high loading levels, particularly when used as a high-density configuration. Both designs demonstrated minimal time-dependent elastic modulus changes and a near-constant Poisson’s ratio (0.34–0.349 for octet-truss, 0.316–0.326 for tetrahedron) across a 5–50% relative density range. While minimal, time-dependent modulus reduction needs to be considered in longer-term simulations (𝑡>107 s). This study provides valuable insights into the viscoelastic behavior of these unit cells using the homogenization method, with potential applications in various biomedical fields.@en

Material-extrusion-based 3D printing with polylactic acid (PLA) has transformed the production of lightweight lattice structures with a high strength-to-weight ratio for various industries. While PLA offers advantages such as eco-friendliness, affordability, and printability, its mechanical properties degrade due to environmental factors. This study investigated the impact resistance of PLA lattice structures subjected to material degradation under room temperature, humidity, and natural light exposure. Four lattice core types (auxetic, negative-to-positive (NTP) gradient in terms of Poisson’s ratio, positive-to-negative (PTN) gradient in terms of Poisson’s ratio, and honeycomb) were analyzed for variations in mechanical properties due to declines in yield stress and failure strain. Mechanical testing and numerical simulations at various yield stress and failure strain levels evaluated the degradation effect, using undegraded material as a reference. The results showed that structures with a negative Poisson’s ratio exhibited superior resistance to local crushing despite material weakening. Reducing the material’s brittleness (failure strain) had a greater impact on impact response compared to reducing its yield stress. This study also revealed the potential of gradient cores, which exhibited a balance between strength (maintaining similar peak force to auxetic cores around 800 N) and energy absorption (up to 40% higher than auxetic cores) under moderate degradation (yield strength and failure strain at 60% and 80% of reference values). These findings suggest that gradient structures with varying Poisson’s ratios employing auxetic designs are valuable choices for AM parts requiring both strength and resilience in variable environmental conditions@en

To further investigate the effects of in-plane and out-of-plane stresses on the delamination initiation for composite laminates under out-of-plane loading, this paper reports a joint experimental and numerical study, in which the fully clamped rectangular CFRP composite laminates were subjected to out-of-plane quasi-static indentations. The results show that the combination of the out-of-plane shear and in-plane tensile stresses together determined the initiation of delamination, whereas the influences of the out-of-plane compressive stress on the delamination initiation can be neglected. For the purpose of understanding the effects of deformations on the out-of-plane shear and compressive stress distributions, a concise analytical model was developed, which was validated against the numerical and experimental results. As a key take-away, this study reveals that the common impact tests at the geometric centre of the panel may not resemble sufficient similitude with stiffened panels where panel flexure is suppressed by various geometrical stiffening concepts.@en

Permeable porous implants must satisfy several physical and biological requirements in order to be promising materials for orthopaedic application: they should have the proper levels of stiffness, permeability, and fatigue resistance approximately matching the corresponding levels in bone tissues. This can be achieved using designer materials, which exhibit exotic properties, commonly known as metamaterials. In recent years, several experimental, numerical, and analytical studies have been carried out on the influence of unit cell micro-architecture on the mechanical and physical properties of metamaterials. Even though experimental and numerical approaches can study and predict the behaviour of different micro-structures effectively, they lack the ease and quickness provided by analytical relationships in predicting the answer. Although it is well known that Timoshenko beam theory is much more accurate in predicting the deformation of a beam (and as a result lattice structures), many of the already-existing relationships in the literature have been derived based on Euler–Bernoulli beam theory. The question that arises here is whether or not there exists a convenient way to convert the already-existing analytical relationships based on Euler–Bernoulli theory to relationships based on Timoshenko beam theory without the need to rewrite all the derivations from the start point. In this paper, this question is addressed and answered, and a handy and easy-to-use approach is presented. This technique is applied to six unit cell types (body-centred cubic (BCC), hexagonal packing, rhombicuboctahedron, diamond, truncated cube, and truncated octahedron) for which Euler–Bernoulli analytical relationships already exist in the literature while Timoshenko theory-based relationships could not be found. The results of this study demonstrated that converting analytical relationships based on Euler–Bernoulli to equivalent Timoshenko ones can decrease the difference between the analytical and numerical values for one order of magnitude, which is a significant improvement in accuracy of the analytical formulas. The methodology presented in this study is not only beneficial for improving the already-existing analytical relationships, but it also facilitates derivation of accurate analytical relationships for other, yet unexplored, unit cell types.

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