WEC is an aggressive and unpredictable failure mode affecting bearings in particular in the wind energy sector. This paper focuses on the most common used method for WEC laboratory accelerated testing, the FE8 type test rigs using martensitic through hardened 100Cr6 cylindrical roller thrust bearings, analyzing the load conditions, test results and damage quantification. The surface and sub-surface stress conditions as well as the surface frictional loading were analyzed using a half-space model. Simulations and experiments were conducted under different load conditions, including tests with different number of rollers and tests using dynamic load and speed. Tests under constant loads show a low load influence and prove that a WEC failure can occur both prematurely and after exceeding the rated lifetime. Dynamic conditions did not accelerate WEC failure, and only rollers (not washers) were affected by WEC under dynamic loading conditions. Damage characterization was performed using optical microscopy and ultrasound scanning. Advanced image analysis based on characterization of defect regions in the ultrasound scans was used for quantifying the subsurface damage. Tests showed WEC failure could be achieved consistently, however there were seemingly large random variations in the observed damage.

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The European Academy of Wind Energy (eawe), representing universities and institutes with a significant wind energy programme in 14 countries, has discussed the long-term research challenges in wind energy. In contrast to research agendas addressing short- to medium-term research activities, this eawe document takes a longer-term perspective, addressing the scientific knowledge base that is required to develop wind energy beyond the applications of today and tomorrow. In other words, this long-term research agenda is driven by problems and curiosity, addressing basic research and fundamental knowledge in 11 research areas, ranging from physics and design to environmental and societal aspects. Because of the very nature of this initiative, this document does not intend to be permanent or complete. It shows the vision of the experts of the eawe, but other views may be possible. We sincerely hope that it will spur an even more intensive discussion worldwide within the wind energy community.@en