The abundance of methane has led to a strong interest to use methane as a feedstock in the chemical industry. One of the main challenges is the initial activation of the methane molecule. In this thesis, heterogeneous catalysts for two different methane conversion processes are investigated. Firstly, the deactivation of supported Ni catalysts during the dry reforming of methane is studied. Secondly, the applicability of Metal-Organic Frameworks in the selective partial oxidation of methane to methanol is evaluated.@en

The abundance of methane has led to a strong interest to use methane as a feedstock in the chemical industry. One of the main challenges is the initial activation of the methane molecule. This has resulted in the development of several different approaches to utilize methane, some more developed than others. In this work the current status of the different approaches is discussed and the main issues for industrial utilization described. A special focus of this work is the status of catalyst development.

@en

Catalyst passivation refers to the formation of a protective oxide layer on the active metal particles that prevents their oxidation when exposed to air. Common passivation procedures, when applied to Ni/ Al2O3 catalysts, typically result in a significant decrease of the overall Ni surface area and, accordingly, the catalytic activity. Nevertheless, passivation and reactivation is an attractive pre-treatment option for this system. Ni/ Al2O3 typically requires reduction temperatures much higher than the desired reaction temperature, whereas reactivation of passivated samples is a low-temperature reduction. This can be used to avoid temperature limitations of existing systems. Thus, more insight into the passivation process of this system is desirable. In this work we analyzed the impact of passivation on the catalytic performance of a series of Ni/ Al2O3 catalysts in dry reforming of methane. This approach allows for the elimination of scale effects during passivation. We show that changes in conversion and especially of the coke content can be used to track sintering of Ni particles. These metrics allows to identify an adverse effects of catalyst passivation in excess O2, which gives rise to rapid local overheating and, accordingly, Ni sintering even when operating at tens of mg catalyst scale. Our study demonstrates that such problems are not limited to scaling issues and sufficient care must be taken even on a lab-scale when passivating Ni/ Al2O3 catalysts.@en

Industrial-scale reforming of methane is typically carried out with an excess of oxidant to suppress coking of the catalyst. On the other hand, many academic studies on dry reforming employ a CO₂/CH₄ ratio of unity to quickly observe coking which can be reduced by adding a catalyst promoter. In this work, Ni/Al₂O₃ catalysts were tested for dry reforming of methane (CO₂/CH₄=1) with additional regeneration steps to test the resistance against an oxidation treatment. Thereby, we wanted to evaluate catalyst stability for industrial relevance. The effects of three promoters, Cr, Mn and Fe, that differ in their degree of CO₂ interaction, are compared. A higher iron loading on Ni/Al₂O₃ leads to higher stability in dry reforming with lower coke formation. However, the higher the concentration of a promoter with high CO₂ affinity, the quicker the catalyst is oxidized during regeneration with CO₂. Subsequent reduction of a catalyst oxidized with CO₂ leads to considerable sintering in all cases. This sintering induces formation of more coke during dry reforming. On such sintered samples only highly effective promoters in large concentrations still have a noticeable effect compared to unpromoted Ni/Al₂O₃.

@en

Coke deposition is one of the main challenges in the commercialisation of dry reforming of methane oversupported Ni catalysts. Besides the coke quantity, the structure of the deposits is also essential for thecatalyst lifetime. Accordingly, in this study, we analysed the effect of Na, K, and Cs promoters on boththese variables over Ni/ZrO2catalysts. Besides blocking the most active coke-forming sites already at lowloading, the promoting effect of the alkali metals is also contributed to by their coke gasification activity.To evaluate the additional impact of the latter, the behaviour of alkali-doped catalysts was compared tothat for Mn-doped catalysts, exclusively featuring the site-blocking promotion mechanism. While theconversion is barely affected by the type of promoter, it has a profound effect on the amount and thecomposition of carbon deposits formed during the reaction. Promoting with K or Mn reduces the cokecontent to a similar degree but with less carbon fibres observed in the case of K. The promotion by Cs andNa results in the lowest coke content. The superior performance of Cs and Na-doped Ni/ZrO2catalysts isattributed to the enhanced coke gasificationviacarbonate species on top of the site blocking effects.@en

A quasi chemical vapor deposition method for the manufacture of well-defined covalent triazine framework (CTF) coatings on cordierite monoliths is reported. The resulting supported porous organic polymer is an excellent support for the immobilization of two different homogeneous catalysts: (1) an Ir^IIICp∗-based catalyst for the hydrogen production from formic acid and (2) a Pt^II-based catalyst for the direct activation of methane via Periana chemistry. The immobilized catalysts display a much higher activity in comparison with the unsupported CTF operated in slurry because of improved mass transport. Our results demonstrate that CTF-based catalysts can be further optimized by engineering at different length scales.

@en