The compound helicopter gains interest as operational needs
push future rotorcraft capabilities beyond current standards. The compound
helicopter is investigated as part of the Future Vertical Lift Program to
replace the entire U.S. Army helicopter fleet. The compound helicopter
resembles a mix between a fixed-wing aircraft and a conventional helicopter. It
features a controllable rotor as well as wings, elevator, ailerons and a push
propeller near the tail. Increased agility is achieved by the unique
combination of controls and the maximum flying speed is expanded by unloading
the rotor lift and redistributing it over the wings. However, manoeuvring at
faster speeds comes at a cost. High loads in the rotor hub are expected.
Because of this unique helicopter configuration, some of the
controls can be seen as redundant. This enables multiple combinations of control
inputs to generate a (near) identical helicopter state. Therefore, the
redundant controls can be used for a secondary objective next to manoeuvring
the rotorcraft. The thesis will investigate the feasibility of using the
redundant controls of a compound helicopter to alleviate loads in the rotor hub
during an aggressive roll manoeuvre. This cuts down maintenance costs of highly
loaded components and increases their reliability. The focus lies on
understanding the physical phenomena leading up to alleviating loads.
A multi-body dynamics model of the compound UH-60A Black
Hawk was constructed to simulate manoeuvring flight. The main rotor is
represented as a blade element model with a Peters-He inflow model. Aerodynamic
coefficients are found from quasi-steady look-up tables. Blades are assumed to
be rigid and feature a feather and flap hinge. The fuselage aerodynamics are
interpolated from test data. The empennage is modelled using 2D look-up tables
to compute the aerodynamic coefficients. The wing and push propeller, unique to
the compound helicopter type, are modelled by a non-linear lifting line and a
point force acting near the tail respectively. A flight controller was
implemented as the fly-to-trim method was used to find the trim condition. The
model was validated against FLIGHTLAB for trim and a rolling manoeuvre. The
main wing lifting line was separately validated against a vortex lattice
method.
The first experiment varies the control strategy to
alleviate loads during the roll doublet. Either a pure lateral cyclic, pure
aileron or a 50% cyclic - 50% aileron input are investigated. When a pure later
cyclic input is used, the rotor will lead the roll and the fuselage will
follow. This effect is reversed as the rotor lags when a pure aileron input is
used. The rotor smoothly follows the fuselage’s roll motion when both controls
are combined. This is caused by the reversed lateral flapping response
switching from a pure cyclic to a pure aileron input. The combined input levels
out the flapping response. As the moment measured in the hub is linked to the
flap angle, loads are reduced from a factor > 7 for a pure cyclic or aileron
input, to a factor ∼ 2 for the combined input.
A second experiment investigates the effect of different
trim settings prior to the roll manoeuvre. The horizontal tail deflection,
compound thrust, rotor rpm and constant aileron input at trim are varied
separately. This enables the helicopter to offload both the lifting and
propulsive function of the main rotor and reduce the power required in cruise.
Depending on which controls are used to achieve the trim state, loads in the
hub are increased or decreased. Longitudinal hub moment loads are decreased
when the required longitudinal cyclic is alleviated using the horizontal tail
or compound thrust. The effect on the lateral hub moments scale with the
offloading of the main rotor, except when a constant aileron input is applied
at trim. A constant aileron input will lower the power required by pushing the
lift more outboard over the advancing blade. The required cyclic input to
counter this aileron deflection increases the lateral hub moments.
The final experiment combines the two others by defining a
suboptimal trim condition and varying the control strategy during the roll
doublet, according to the first experiment. It was confirmed that the 50%
lateral cyclic - 50% aileron input reduces lateral blade flapping which lowers
the lateral bending moment in the hub. Longitudinal bending loads are
alleviated as both the lift and propulsive function of the main rotor are
alleviated. This also reduces the power required in cruise. The 50% lateral
cyclic - 50% aileron input increases the control power and shows to be
beneficial for handling qualities.