Predicting fuel spray interaction with large scale vortex structures still is a major challenge for state-of-the-art CFD codes. In order to elucidate the mechanisms involved, a fundamental study has been carried out in which the interaction of water droplets with a Karman vortex street is investigated. The disperse two-phase flow around a cylinder has been computed taking into account the mass, momentum and heat transfer between both phases. Flow conditions are chosen such that large scale vortices are generated by periodic flow separations of the well known Karman vortex street. A homogeneous distribution of water droplets is injected into the hot air up-stream of the computational domain. The mixing process as well as the impact of the droplets on the gas phase instabilities is analyzed in the downstream region where large scale vortex structures are present.

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The emission of jet engines is strongly affected by the fuel preparation process. Due to stringent emission standards, the development of low emission combustor concepts, like lean premixed prevaporized combustion or rich quench lean burn, is an important goal. For the design process of advanced combustors, numerical methods become more and more important. In order to provide an accurate prediction of the fuel preparation process, an exact numerical prediction of thermophysical processes is crucial. A numerically effective fuel droplet evaporation model is presented in the present paper which accounts for the description of multi-component fuels like kerosene. Fractional boiling is described by a single process variable: the molar weight. This way, the fractional distillation process during evaporation of kerosene droplets is taken into account. In addition, a novel method for modeling the properties of the fuel is provided: the property data are supplied as a function of the molar weight. Real gas effects are also taken into account, in order to achieve an accurate prediction at elevated pressures. The major advantage of this new model is that algebraic expressions are derived for the multi-component droplet vaporization. Thus, the present model combines both numerical efficiency and accuracy.

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Polydisperse sprays in complex three-dimensional flow systems are important in many technical applications. Numerical descriptions of sprays are used to achieve a fast and accurate prediction of complex two-phase flows. The Eulerian and Lagrangian methods are two essentially different approaches for the modeling of disperse two-phase flows. Both methods have been implemented into the same computational fluid dynamics package which is based on a three-dimensional body-fitted finite volume method. Considering sprays represented by a small number of droplet starting conditions, the Eulerian method is clearly superior in terms of computational efficiency. However, with respect to complex polydisperse sprays, the Lagrangian technique gives a higher accuracy. In addition, Lagrangian modeling of secondary effects such as spray-wall interaction enhances the physical description of the two-phase flow. Therefore, in the present approach the Eulerian and the Lagrangian methods have been combined in a hybrid method. The Eulerian method is used to determine a preliminary solution of the two-phase flow field. Subsequently, the Lagrangian method is employed to improve the accuracy of the first solution using detailed sets of initial conditions. Consequently, this combined approach improves the overall convergence behavior of the simulation. In the final section, the advantages of each method are discussed when predicting an evaporating spray in an intake manifold of an internal combustion engine.@en

The present study addresses the numerical prediction of the two-phase flow in the intake port of a SI-engine. Particular emphasis is put on transient phenomena, as well as secondary effects, such as droplet breakup and droplet wall interaction. These phenomena have a significant influence on the fuel air mixture characteristics and cannot be neglected in the numerical prediction. The numerical methodology, presented in this paper, is based on a 3D body-fitted Finite Volume discretization of the gas flow field and a Lagrangian particle tracking algorithm of the disperse fuel phase. The Unsteady Reynolds Averaged Navier-Stokes equations (URANS) are solved by a time-implicit three level scheme. In the Lagrangian particle tracking algorithm, the spray is modeled by superposition of a large number of droplet trajectories. Two advanced numerically effective models are presented for the prediction of droplet breakup and droplet wall interaction. Special emphasis is put on the correct reproduction of the droplet statistics. In the present study the fuel injection and spray preparation process within the intake port of a SI-engine is investigated. Spray preparation is dominated by atomization processes like droplet breakup and wall interaction which predominantly take place at the valve seat. In order to find the principal characteristics of fuel preparation in a SI-engine, a parametric study has been carried out focusing on the influence of the gap sizes of the intake valve which strongly affects the complete fuel preparation process. The study is concluded by an analysis of qualitative and quantitative results of the predicted flow field.

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The development of low-emission aero-engine combustors strongly depends on the availability of accurate and efficient numerical models. The prediction of the interaction between two-phase flow and chemical combustion is one of the major objectives of the simulation of combustor flows. In this paper, predictions of a swirl stabilized model combustor are compared to experimental data. The computational method is based on an Eulerian two-phase model in conjunction with an eddy dissipation (ED) and a presumed-shape-PDF (JPDF) combustion model. The combination of an Eulerian two-phase model with a JPDF combustion model is a novelty. It was found to give good agreement to the experimental data.@en

Polydisperse sprays in complex three dimensional flow systems are important in many technical applications. Numerical descriptions of sprays are used to achieve a fast and accurate prediction of complex two-phase flows. The Eulerian and Lagrangian methods are two essentially different approaches for the modeling of disperse two-phase flows. Both methods have been implemented into the same CFD-package which is based on a 3D body-fitted Finite Volume method. Considering sprays represented by a small number of droplet starting conditions, the Eulerian method is clearly superior in terms of computational efficiency. However, with respect to complex polydisperse sprays, the Lagrangian technique gives a higher accuracy. In addition, Lagrangian modeling of secondary effects such as spray-wall interaction enhances the physical description of the two-phase flow. Therefore, in the present approach the Eulerian and the Lagrangian methods have been combined in a hybrid method. The Eulerian method is used to determine a preliminary solution of the two-phase flow field. Subsequently, the Lagrangian method is employed to improve the accuracy of the first solution using detailed sets of initial conditions. Consequently, this combined approach improves the overall convergence behavior of the simulation. In the final section, the advantages of each method are discussed when predicting an evaporating spray in an intake manifold of an IC-engine.@en

The development of low emission aero engine combustors strongly depends on the availability of accurate and efficient numerical models. The prediction of the interaction between two-phase flow and chemical combustion is one of the major objectives of the simulation of combustor flows. In this paper, predictions of a swirl stabilized model combustor are compared to experimental data. The computational method is based on an Eulerian two-phase model in conjunction with an Eddy Dissipation (ED) and a presumed-shape-PDF (JPDF) combustion model. The combination of an Eulerian two-phase model with a JPDF combustion model is a novelty. It was found to give good agreement to the experimental data.

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Addressing the numerical simulation of complex two-phase flows in gas turbine combustors, this study features a comprehensive approach to the coupled solution of the interacting flow fields of the gas phase, evaporating fuel spray and evaporating, shear-driven fuel wall film. The gas flow and wall-film flow are described in Eulerian coordinates and are both calculated in the same computational unit. A second, separate program is based on Lagrangian particle tracking to model spray dispersion and evaporation. To account for interaction effects, an iterative procedure is applied considering mutual mass, momentum and energy transfer between the three flow regimes. For a realistic modeling of spray/wall and spray/film interaction, the droplet-trajectory computation comprises a set of droplet-impact models covering a broad range of impact conditions. The results of a two-phase flow simulation in a schematic LPP combustor premix duct demonstrate the effects of phase interaction as well as spray/wall and spray/film interaction.@en