In this paper, we present an aero-structural model of a tethered swept wing for airborne wind energy generation. The carbon composite wing has neither fuselage nor actuated aerodynamic control surfaces and is controlled entirely from the ground using three separate tethers. The computational model is efficient enough to be used for weight optimisation at the initial design stage. The main load-bearing wing component is a nontypical “D”-shaped wing-box, which is represented as a slender carbon composite shell and further idealised as a stack of two-dimensional cross section models arranged along an anisotropic one-dimensional beam model. This reduced 2+1D finite element model is then combined with a nonlinear vortex step method that determines the aerodynamic load. A bridle model is utilised to calculate the individual forces as a function of the aerodynamic load in the bridle lines that connect the main tether to the wing. The entire computational model is used to explore the influence of the bride on the D-box structure. Considering a reference D-box design along with a reference aerodynamic load case, the structural response is analysed for typical bridle configurations. Subsequently, an optimisation of the internal geometry and laminate fibre orientations is carried out using the structural computation models, for a fixed aerodynamic and bridle configuration. Aiming at a minimal weight of the wing structure, we find that for the typical load case of the system, an overall weight savings of approximately 20% can be achieved compared with the initial reference design.

In this work we explore the initial design space for composite kites, focusing on the configuration of the bridle line system and its effect on the aeroelastic behaviour of the wing. The computational model utilises a 2D cross sectional model in conjunction with a 1D beam model (2+1D structural model) that captures the complex composite coupling effects exhibited by slender, multi-layered composite structures, while still being computationally efficient for the use at the initial iterative design stage. This structural model is coupled with a non-linear vortex lattice method (VLM) to determine the aerodynamic loading on the wing. In conjunction with the aerodynamic model, a bridle model is utilised to determine the force transfer path between the wing and the bridles connected with the tethers leading to the ground station. The structural model is coupled to the aerodynamic and bridle models in order to obtain the equilibrium aero-structural-bridle state of the kite. This computational model is utilised to perform a design space exploration to assess the effects of varied load introduction to the structure and resulting effects on the kite.