Adhesion factor and reduction methods for subsea cable ploughing in clay

Abstract

Context: The shift to green energy offers a need for offshore wind farms. The transition from a relatively cheap energy production from carbohydrates, to a young offshore wind energy industry needs innovations to lower the cost. Increasing the efficiency of wind turbines and lowering the installation cost of a wind farm, will eventually make wind energy cheaper then energy produced by coal. A part of the installation process is the burial of the submerged power cables. The fragile power cables have to be buried a couple meters below the seabed, to be protected from anchors, fallen objects, and fishing activity. Problem definition: To submerge the power cable into the seabed, a trench have to be made. The soil of the seabed can consist of sand, silt, clay, rock or any combination of them. This research focuses on the trenching though clay. Clay has a very low permeability compared to sand, and clay has cohesive strength. For trenching in clay, a narrow plough is mostly used. These ploughs have a small frontal area and are build to cope with the high ploughing forces. A prediction of ploughing forces and velocities are made by models in preparation of cable burial projects. With accurate predictions, the best equipment can be chosen and a planning of the trenching operation can be made. The prediction models take into account the geometry of the plough and the soil characteristics. A reduction in pulling force results in an increase in ploughing velocity and therefore lowering the time and cost of cable installation. Approach: A large part of the pulling force in clay is caused by the adhesive force on the sides of the plough sliding through the clay. The adhesive force is therefore the main focus of this research. There are two main goals: the first goal is to investigate the adhesion force in relation to the strength of the clay; the second goal is to investigate ways to reduce the force caused by the adhesion. The adhesion factor is a parameter that is included in the prediction models. In literature of construction and agricultural engineering, predictions of adhesion factors and ways to reduce the adhesive force can be found. However, the circumstances during subsea ploughing are vastly different then in the other fields of engineering. Therefore, the approach of this study is to use small scale ploughing experiments with different strengths of clay to investigate the two goals under subsea ploughing conditions. For the experiments, a test setup is used. In this setup, a block of clay of a meter long can be hold into place in a water tank and be submerged. On top of the water tank, an electric motor can pull a cart over rails. A small scale plough can be bolted underneath the cart. During an experiment, the plough is pulled through the clay and the velocity and pulling forces are measured with sensors. Results and conclusions: The adhesion factors of three types of clay are found. The softest clay with a undrained shear strength of 25 kPa has a adhesion factor of 0.43. Literature shows that the adhesion force is about 1.0 at 25 kPa. This low adhesion factor could be the result of the frontal cutting that disrupt the clay. The residual shear strength is lower then the undisturbed clay. For the medium (80 kPa) and hard (131 kPa) clay the adhesion factor is respectively 0.68 and 0.53. These values are on the higher side of what literature reports. This could have to do with the relative high velocity during ploughing. The downward trend of adhesion factor with increasing clay strength does correspond to literature. To research the possibility of reducing the adhesion force, three small scale ploughs with modified adhesion surfaces are tested. The Alpha plough, which uses vertical gaps, reduced the adhesion force by 52 percent in both soft and hard clay. The Bravo plough, which uses convex shapes, reduced the adhesion force 39, 72 and 54 percent in respectively soft, medium and hard clay. The Charlie plough, which uses water nozzles at the adhesion surface, reduced the adhesion force by 70 percent in soft clay and 63 percent in hard clay. This experimental study obtained valuable knowledge of the adhesion factor and possibilities to reduce the adhesion force.