The low thermal conductivity of phase change materials (PCMs) has limited their widespread use in practical applications. In the present study, different fin structures, namely, rectangular, perforated, and pin were examined to analyze the thermal performance of the melting process in rectangular latent heat storage tanks. Experiments were performed at both horizontal and vertical orientations to evaluate the effectiveness of different fin configurations. Visual observation of the phase change evolution at different time intervals was enabled through a transparent plexiglass shell. Instantaneous heat transfer rate and energy storage were measured using thermocouple readings and melting photographs. The results show that the maximum heat transfer coefficient between the heated wall and PCM is obtained by the pin-finned tank followed by perforated and rectangular-finned tanks. This thermal behavior is justified by the intensification of the upward convection flows through the voids provided by pin fins or perforated fins. Although the rectangular fin structure has the lowest convective heat transfer coefficient, its heat transfer rate is slightly higher than the other structures due to its larger heat transfer area. At a wall temperature of 70℃, the convective heat transfer coefficient and heat transfer rate obtained by the pin fin configuration are respectively 25% higher and 4% less than those of the rectangular fin. It reveals that the pin fin structure provides the most effective heat transfer area compared to its counterparts which have a significantly larger fin volume. In addition, it was found that regardless of the fin configuration, the melting rate in the horizontal tank was significantly higher than in the vertical tank due to the formation of more vortical flow structures within the molten PCM. The melting time in the unfinned horizontal tank was less than those of the vertical finned tanks implying that the tank orientation should be well-chosen to minimize the melting time along with adding fins of various configurations.

Widespread commercialization of PCM-based latent heat storage systems is limited by the low melting and solidification rates during the phase transition process. In this study, fins are used to enhance the phase change process. A parametric study is conducted to understand the effect of fins on the thermal performance of vertically- and horizontally-oriented rectangular storage tanks. Throughout simulations, the fin volume, and thereby the mass of PCM in the tank, were kept constant. It was observed that the horizontal enclosures can take advantage of the development of strong natural convection flow until near the end of the melting process, whereas with vertical counterparts the strength of the convection currents was diminished during the shrinkage stage. The results suggest that longer and thinner fins are more beneficial for enhancing the melting rate than shorter and thicker fins. It was concluded that for horizontal enclosures with fin lengths of 25 and 35 mm, increasing the number of fins does not necessarily shorten the melting time. The maximum melting time reduction compared to the 3-fin vertical enclosure with a fin length of 25 mm (chosen as our benchmark case) was 75.1% when nine 45-mm-long fins are used in a horizontal enclosure.