This work focuses on the effect of soaking time on the microstructure during ultrafast heat treatment of a 50% cold rolled low carbon steel with initial ferritic-pearlitic microstructure. Dilatometry analysis was used to estimate the effect of heating rate on the phase transformation temperatures and to select an appropriate inter-critical temperature for final heat treatments. A thorough qualitative and quantitative microstructural characterization of the heat treated samples is performed using a wide range of characterization techniques. A complex multiphase, hierarchical microstructure consisting of ferritic matrix with embedded martensite and retained austenite is formed after all applied heat treatments. In turn, the ferritic matrix contains recrystallized and non-recrystallized grains. It is demonstrated that the ultrafast heating generally results in finer microstructure compared to the conventional heating independently on the soaking time. There is a significant effect of the soaking time on the volume fraction of martensite of the ultrafast heated material, while in the samples heated with conventional heating rate it remains relatively unchanged during soaking. Recrystallization, recovery and phase transformations occurring during soaking are discussed with respect to the applied heating rate.

The main objective of this study is to understand the effect of the soaking time during the ultrafast heat treatment of a low carbon steel on its complex multi-phase microstructure, tensile mechanical behavior and properties of individual microconstituents. Tensile tests were performed to determine the macro-mechanical properties. Nanoindentation testing was carried out on individual microconstituents (martensite, recrystallized ferrite and non-recrystallized ferrite) identified a priori via EBSD analysis to measure their properties. It is shown that ultrafast heating combined with short soaking times results in improved macro-mechanical properties due to finer grain size and higher fraction of non-recrystallized ferrite, that has a higher nanohardness than recrystallized ferrite. Prolonged soaking times eliminate the advantages of the ultrafast heat treatment. This occurs because, even though a long soaking time promotes a higher volume fraction of martensite than a short one, it also induces substantial grain growth and complete recrystallization of the ferritic matrix. On the micro-scale, the ferritic grains show two different types of mechanical response. The recrystallized ferritic grains are prone to show pop-in events on the nanoindentation curves that are associated to dislocation nucleation events as a consequence of their low dislocation density, while non-recrystallized ferritic grains demonstrate a continuous response. The relationship between microstructure and mechanical properties on the macro- and micro-scales is discussed with respect to the microstructure, which in turn strongly depends on the applied heating rate and soaking time. A general recipe for microstructural design to improve the tensile mechanical behavior of low carbon steels implementing controlled heating and soaking conditions is outlined.

The effect of ultrafast heating on the microstructure and properties of a low-carbon steel is studied at the microscale. Ultrafast heating results in the formation of a complex multiphase microstructure containing mainly martensite and retained austenite grains embedded into a ferritic matrix. The ferritic matrix exhibits a microstructure consisting of recovered and recrystallized grains. The recrystallized grains are softer and display pop-in events during nanoindentation, while the harder recovered grains show uniform deformation behavior.