Since most of the existing port infrastructure needs to be upgraded or replaced in the coming decades, the Port of Rotterdam Authority invests in sustainable and future proof design solutions. Together with their partners, they aim to reduce the port’s CO₂ emissions by 50% in 2030 and intend to achieve a zero carbon footprint by 2050. The effective use of new and existing materials is crucial to reach these goals. However, the actual capacity of port infrastructure is generally not precisely known, given that no failures have been observed in practice and the existing berthing facilities are performing very well. In order to derive insight into the reserve capacity of these structures, unique full-scale field tests have been conducted on flexible dolphins, foundation piles and anchor piles. This paper presents the technical, commercial and environmental results of recent pile load tests performed in the port of Rotterdam. The tests have led to a significant reduction of CO2 emissions associated with manufacturing and installing foundations, as well as reducing installation risks. Furthermore, a higher reliability level was obtained using less materials. This paper shows that in spite of the cost of performing full-scale field tests, the verification of the actual capacity of foundation piles is crucial to improve the carbon footprint of port infrastructure.
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