The numerical simulation of additive manufacturing techniques promises the acceleration of costly experimental procedures to identify suitable process parameters. We recently proposed Floating Isogeometric Analysis (FLIGA), a new computational solid mechanics approach, which is mesh distortion-free in one characteristic spatial direction. FLIGA emanates from Isogeometric Analysis and its key novel aspect is the concept of deformation-dependent “floating” of individual B-spline basis functions along one parametric axis of the mesh. Our previous work showed that FLIGA not only overcomes the problem of mesh distortion associated to this direction, but is also ideally compatible with material point integration and enjoys a stability similar to that of conventional Lagrangian mesh-based methods. These features make the method applicable to the simulation of large deformation problems with history-dependent constitutive behavior, such as additive manufacturing based on polymer extrusion. In this work, we enhance the first version of FLIGA by (i) a novel quadrature scheme which further improves the robustness against mesh distortion, (ii) a procedure to automatically regulate floating of the basis functions (as opposed to the manual procedure of the first version), and (iii) an adaptive refinement strategy. We demonstrate the performance of enhanced FLIGA on relevant numerical examples including a selection of viscoelastic extrusion problems.

We propose Floating Isogeometric Analysis (FLIGA), which extends IGA to extreme deformation analysis. The method is based on a novel tensor-product construction of B-Splines for the update of the basis functions in one direction of the parametric space. With basis functions “floating” deformation-dependently in this direction, mesh distortion is overcome for problems in which extreme deformations occur predominantly along the associated (possibly curved) physical axis. In doing so, we preserve the numerical advantages of splines over many meshless basis functions, while avoiding remeshing. We employ material point integration for numerical quadrature, thus attributing a Lagrangian character to our technique. The paper introduces the method and reviews the fundamental properties of the FLIGA basis functions, including a numerical patch test. The performance of FLIGA is then numerically investigated on the benchmark of Newtonian and viscoelastic Taylor–Couette flow. Finally, we simulate a viscoelastic extrusion-based additive manufacturing process, which served as the original motivation for the new approach.