With the demand for anticipated green hydrogen and power production, novel and upgraded catalytic processes are desired for more effective utilization of precious natural resources. Methane steam reforming is an advanced and matured technology for converting methane to hydrogen and syngas. As a renewable energy resource containing a large amount of methane, biogas is a promising fuel for green hydrogen production. Because of the fuel flexibility and high efficiency relative to alternative technologies, solid oxide fuel cells with internal methane reforming capabilities may become an economically viable technology for hydrogen and power generation. A renewed interest in the flexible application of biogas in solid oxide fuel cells for the co-generation of green hydrogen and power has emerged recently, driven by the spectacular advances in fuel cell technology. However, the methane reforming process suffers from inaccurate or unprecise descriptions. Knowledge of the factors influencing the reforming reaction rate on the novel and improved reforming anode catalysts in solid oxide fuel cells are still required to design and operate such systems. Therefore, a comprehensive review of recent advances in methane steam reforming provides meaningful insight into technological progress. Herein, major descriptors of the methane steam reforming reaction engineering are reviewed to provide a practical perspective for the direct application of biogas in solid oxide fuel cells, which serves as an alternative sustainable, flexible process for green hydrogen and power co-production. Current advances and challenges are evaluated, and perspectives for future work are discussed.

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In this study, nickel oxide–Y2O3-doped ZrO2 (NiO-YSZ) composite powder as an anode material was synthesized using a cost-effective combustion method for high-temperature solid oxide fuel cell (SOFC). Further, the effects of sintering temperatures (1200, 1300, and 1400 °C) were studied for its properties in relation to the SOFC performance. The prepared and sintered NiO-YSZ materials were characterized for their surface morphology, composition, structure, and conductivity. The cubic crystalline nature of NiO and YSZ was sufficed by X-ray diffraction, and SEM images revealed an increase in the densification of microstructure by an increase in the sintering temperature. EDX spectrum confirmed the presence of nickel, yttrium, and zirconia without any impurity. Conductivity measurements, under a hydrogen environment, revealed that NiO-YSZ, sintered at 1400 °C, exhibits better conductivity compared to the samples sintered at lower temperatures. Electrochemical performance of button-cells was also evaluated and peak power density of 0.62 Wcm−2 is observed at 800 °C. The citrate combustion method provided peak performance for cells containing anode sintered at 1200 °C, which was previously reported at higher sintering temperatures. Therefore, the citrate combustion method is found to be a suitable route to synthesize NiO-YSZ at low sintering temperature.@en

Perovskite materials have gained a lot of interest in solid oxide fuel cell (SOFC) applications owing to their exceptional properties; however, ideal perovskites exhibit proton conduction due to availability of low oxygen vacancies, which limit their application as SOFC electrolytes. In the current project, Sm was doped at the B-site of a BaCe0.7-xSmxZr0.2Y0.1O3-δ perovskite electrolyte for intermediate-temperature solid oxide fuel cells (IT-SOFCs). BaCe0.7-xSmxZr0.2Y0.1O3-δ electrolytes were synthesized through a cost-effective coprecipitation method and were sintered at a low sintering temperature. The effects of samarium (Sm) doping on the electrochemical performance of BaCe0.7-xSmxZr0.2Y0.1O3-δ were investigated. X-ray diffraction (XRD) analysis confirmed that the BaCe0.7-xSmxZr0.2Y0.1O3-δ electrolyte material retained the perovskite structure. The secondary phase of Sm2O3 was observed for BaCe0.4Sm0.3Zr0.2Y0.1O3-δ. Scanning electron microscopic (SEM) imaging displayed the dense microstructure for all the compositions, while prominent crystal growth was observed for composition x = 0.3. The formation of the perovskite structure and the presence of the hydroxyl groups of metal oxides for all the compositions were confirmed by Fourier transform infrared spectroscopy (FTIR). An increased symmetrical disturbance was also observed for the increased doping ratio of the Sm. Thermogravimetric analysis (TGA) of all the compositions showed no major weight loss in the SOFC operating temperature range. It was also noted that the conductivity of BaCe0.7-xSmxZr0.2Y0.1O3-δ gradually decreased with the increased contents of the Sm metal. The maximum power density of 390 mW cm−2, and an open-circuit voltage (OCV) of 1.0 V at 600 °C, were obtained, showing that BaCe0.7-xSmxZr0.2Y0.1O3-δ, synthesized by a cost-effective method and sintered at a low temperature, can be used as a proton-conducting electrolyte for IT-SOFCs.@en