Floating installation of wind turbines on semi-submersible floaters

Abstract

This research addresses the challenges of installing floating wind turbines on semi-submersible platforms, with a focus on managing relative motions during offshore integration. Traditional methods, which rely on large onshore marshaling yards, are constrained by the limited space available at ports to meet the increasing demands of the offshore wind industry.

In response, the study proposes a shift to floating-to-floating installation, where turbine integration takes place on a moored floater directly at the wind farm. A major challenge in this approach is controlling the relative motions between the two floating bodies. To address this, a multibody model is developed in OrcaFlex, simulating the interaction between a heavy lift vessel and the VolturnUS-S platform. This model highlights the complexity of relative displacements, providing the foundation for introducing concepts aimed at minimizing these horizontal motions.

The chosen concept features a donut-shaped external platform equipped with winches for horizontal motion compensation. In the proposed 10-step installation process, the turbine tower is suspended from a crane while a gripper restricts pendulum motions, and an Active Heave Compensation system manages the relative heave motions. The external platform, suspended below the tower as it is attached to the gripper, is first lowered and secured onto the floater. Once in place, the tower is lowered, with the winches providing the necessary stiffness to control relative horizontal displacements during this phase.

The winch wires are modeled as springs with equal stiffness applied in both horizontal directions. Time-domain simulations in OrcaFlex, validated by an analytical model in MATLAB, reveal that a stiffness of 8887 kN/m is required to effectively limit horizontal displacements to 0.2 m for significant wave heights up to 2.5 m. This design choice ensures 92% workability for this installation step, considering a maximum crane angle of 2 deg and a maximum horizontal relative displacement of 0.2 m. Ensuring functionality under the simulated sea states reveals a design requirement of 1823 kN for the compensation system in the horizontal direction for Hs = 2.5 m and a Tp ranging from 6 to 11 s. While this force exceeds the capacity of a simple winch, it remains within a feasible range for a dedicated compensation system.