Effect of process parameters on defects in large scale components manufactured by direct laser deposition

Journal article (2020)

Authors

D.V. Masaylo Peter the Great Saint-Petersburg Polytechnic University
S. Igoshin Peter the Great Saint-Petersburg Polytechnic University
Anatoly Popovich Peter the Great Saint-Petersburg Polytechnic University
V. Popovich Team Vera Popovich - Mechanical, Maritime and Materials Engineering
Research Group
Team Vera Popovich (Mechanical, Maritime and Materials Engineering) (TU Delft)
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Published Date

2020

Language

English

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Faculty

Mechanical, Maritime and Materials Engineering

Department

Materials Science and Engineering

Research Group

Team Vera Popovich

Abstract

Direct laser deposition (DLD), implemented on the basis of a 5-axis robot manipulator, is a very flexible technique with many adjustable process parameters affecting the quality of the final product. Objects manufactured by the DLD method may contain defects significantly reducing mechanical and functional properties. This article provides an overview of possible DLD process-induced defects that were identified by increasing the density of the produced material. The following defects were identified and discussed in the current work: Lack of fusion, porosity, cracking, oxide inclusions, and metal influx. It is shown that by changing such process parameters as laser power, powder feed rate, head lift and hatch distance, it is possible to improve the quality of the cladding and substantially reduce the process-induced defects.

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